Greetings all;

In trying to come up with a means of measuring and compensating for bed 
wear, it strikes me that a laser diode with a very small beam, well 
under a 1mm diameter with minimal beam divergence would serve as a light 
source.

Then a 4 pixel ccd, with the pixels in a square pattern could serve as a 
detector. If mounted at a 45 degree angle, one should be able to 
separate the up-down error from the in-out error

Mount the laser in the chuck, on center, and point it toward the 
tailstock and diddle the aim until it hits whereever on a center, but 
with as little wobble as it can be adjusted for, then move the center 
until its hitting the tip of a dead center nounted in the tailstock.

bring the ccd into the beams path and adjust its position for equal 
output from all 4 cells while mounted in the toolpost. All this of 
course with the spindle turning. Run the carriage and the detector 
toward the headstock, recording the average reading from each cell every 
half inch or so. There will of course be an up-down error due to wear, 
and there will also be an in-out error. If the updown error is too 
gross, get out the moglic and build up the low spots, but if they are 
reasonable then log the in-out errors and correct them with a couple 
linearity modules and an offset module, based on having the tool set 
dead at level with the work, the correction ought to be pretty good, 
with well under a thou error if doing the finishing cut with a grinder.

So, is the improved accuracy worth building such a contraption?

Or are there other, even cheaper ways of obtaining these measurements?

Thanks for any feedback.

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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