On Saturday 02 March 2019 12:09:53 Stuart Stevenson wrote:

> I think I would dial in a hole or a boss with a test indicator. Write
> down the xy coordinates. Run a probe routine to determine where the
> probe says the hole/boss is. Calculate the error. Write the error on a
> sticky pad. Stick the sticky pad on the control face and use those
> values to set xy when you probe a feature on a part. You would only
> needing orient the probe the same way each time. Then the error
> between the probe tip and the spindle center line would not be
> important.
> Maybe I haven't followed your discussion accurately but if you would
> have a problem with the wires using Ken's procedure how would you
> handle spinning the spindle at 100 rpm or more?
> Thanks
> Stuart

Actual electrical contact between the spinning wire and the part. For my 
g0704, the wire is a 2" piece of 14 ga romex conductor, mounted in a 
3/4" plug of teflon with a contacting stranded wire split in half and 
twisted together on the other side of the 14 ga.  Workpiece is grounded, 
or for tlo measurements, reverse the wiring and touch a piece of pcb 
with the grounded tool.

For the now failed HF mill, the brass tubing was the hot contact and the 
sewing machine threader wire was mounted in the grounded spindle.

But theres so much epoxy paint on this 6040 that the spindle isn't 
grounded, 200 ohms or more.  So I'm forced to find a different method.

Which is why I'm waiting for Ken to post pix of his 180 degree locking 
method. Because the body of this thing is so far away from anything 
fixed to the motor, my imagination keeps coming up with nearly 
impossible to build solutions.  A wrench on the double d flats is way 
too sloppy for instance as it would allow at least 5 degrees of slop. 
Some method of driving a flat bar against one side of the double d flats 
might work, but I don't want to add a lot of weight, the z motor is 
being pushed pretty hard already. That and I wasn't able to find a 
shorter ball probe that I was sure would fit this POS last night on 
ebay. Might have to make one on the sheldon now that I have well aligned 
collets for it. Or even TLM, probably with a grinder. But the threads 
will take brow-beating g76 into running bass ackwards to cut the threads 
on the probe w/o having to reverse it in the chuck. Thats a trick I've 
not taught it yet.

Whatever I come up with will likely have to be clamped to the motor, and 
spaced down around 3/4" to get it below the slinger flange on the rear 
of the er11 collet as the flat is actually on the collet, not the motor 
shaft.  And thats all weight.

Then I need to figure out how to get this POS back out of the collet, its 
frozen into it, loose in the nut ATM. And I only have 1 more nut, on 
another motor that came with the vfd I'm running the Sheldon with. Them 
ER11 collets are tiny.  And I'd better get to it.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>



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