This almost describes my current project which is retrofitting a round
column mill using ethercat drives and I/O modules, Safety relay, flood and
mist coolant, VFD spindle control using RS485, optical spindle encoder,
separate HMI enclosure.
I thought of it as being a reference build similar to your idea.
It has pneumatics for the mist, mains switching for coolant pump but no
lubrication system, pressure sensors or level sensors.
It's really way over the top for the hardware being used but I have
certainly learnt a lot!

Rod Webster
*1300 896 832*
+61 435 765 611
Vehicle Modifications Network
www.vehiclemods.net.au


On Fri, 4 Mar 2022 at 05:48, Jérémie Tarot <silopo...@gmail.com> wrote:

> Good evening friends,
>
> Hope you're all well and safe...
>
> This message aims to get opinions and ideas as I'm thinking about building
> a learning and dev rig for documentation.
>
> It should gather most of the main hardware configs usually found on users
> machines:
> * Open loop, closed loop stepper and servo linear axis, with and without
> scales, with all kinds of limit/home switches.
> * Same for rotary?
> * Liquid circuit with pump, valves, level, flow, and pressure sensors (for
> lubrication and coolant).
> * Same for air and vacuum.
> * Pneumatic actuators.
> ....
>
> Started thinking about this yesterday and, at the moment, the plan is:
>  * Ideally to use an sff server and a raspberry pi to have both computer
> platforms covered
> * use Mesa boards. Plan is to use a 7i80HD or 7i93 at the heart, and
> daughter cards for function groups. This is for a clean design aswell as
> being able to upgrade/switch features when needed. I'd gladly give the 7C81
> a shot too 😋
> * build some kind of rack to hold everything in the most compact way
> possible. Bonus point if I can make it transportable as I'm beginning to
> think it could also become a nice demo and teaching rig... Maybe put IT in
> the base, electronics on the back, hardware on the front and KVM... Well,
> somewhere else 😅 may be a foldable arm?
> * Then start adding the systems one after the other to learn and improve
> and augment documentation and support contents (tutorials, videos,...)
> along the way.
>
> Of course the build of the rig itself would be documented!
>
> Would you please share what you think about the idea, if it good and worth
> the time and money, for the different purposes?
> How would you do somerhing like this? What features/functions would you
> build in?
>
> Thanks in advance for your answers
>
> TY
> Jérémie
>
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> Emc-developers@lists.sourceforge.net
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>

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