Somewhat depending on what creepage and clearance you are trying to
acheive I'd have thought it difficult to maintain good thermal
conductivity and meet c&c requirements. Better to have an isolated
heatsink for the high voltage parts.

> -----Original Message-----
> From: [email protected]
> [SMTP:[email protected]]
> Sent: Monday, June 08, 1998 9:37 AM
> To:   [email protected]
> Subject:      isolation of TO-220 package
> 
> 
> Hello everyone,
> 
> The following problem has probably several solutions, some of which
> I've seen
> implemented in power supplies.
> 
> PROBLEM:
> In many applications the metal part of the TO220 package (that's the
> square with
> metal backing and 3 legs in a row) is (or should be considered) under
> "live"
> voltage. At the same time, for thermal reasons, it is required that
> this metal
> be coupled to the best heat sink around = chassis. This obviously
> creates a
> problem of isolation, which seems to be solved by using a thermally
> conductive
> isolator sheet between the transistor and the chassis heatsink.
> However, if a screw, which passes through the hole in the TO 220
> package is used
> (even if it is a plastic screw) then creepage requirements cannot be
> maintained
> (because the insulator is very thin).
> Solutions I saw to this problem are based on not using the hole and
> pressing the
> transistor to the heat sink by other means. 
> 
> I would be grateful for any suggestion on how to solve the problem:
> cool the TO
> 220 through the chassis while maintaining at least 1.5 mm (possibly
> more for
> reinforced insulation) creepage between TO 220 and chassis.
> 
> Thanks
> Moshe Valdman
> 

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