I've read your message twice and I still don't get your point.  Saturation
is a disaster, EMI wise, (not to mention what it can do to the current in
some semiconductor devices) so as a designer you have to make sure you never
go there.  If you have a 6 amp peak current then use a choke rated for 6
amps RMS.  Using any device outside it's rated parameters is cruising for a
bruising.

Fred Townsend
DC to Light Consulting Services



Derek Walton wrote:

> Good day all,
>
> I'm refining the input filter of a 150 watt SMPS. Nothing flashy, just a
> few caps and a common mode choke.
>
> The current is drawn by the supply in short bursts as the DC link cap is
> charged. I've shown that peak current reaches 6 amps for up to 2 ms.
> I've also demonstrated that the CM choke, while rated for the RMS
> current ( a 2 amp device ), does saturate when the current exceeds about
> 4 amps.
>
> I've been trying to find out from the vendors, what current it takes to
> saturate the CM choke. I've had answers from CM chokes can't saturate to
> "that's not an important parameter, use the rms figure"....
>
> My question is, with over 20 potential vendors of this type of
> component, is there any way I can find out saturation performance
> without buying one of each type and testing it. I've played with 3 so
> far, the most expensive was NOT the best! I guess, I'm curious why more
> folks don't know about this effect also.....
>
> Thanks,
>
> Derek Walton
> Owner
> L. F. Research EMC Design and Test Facility
> 12790 Route 76,
> Poplar Grove,
> IL 61065.
> www.lfresearch.com
>
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