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Subject:    RE: Using fuse to protect wire undersized for load?
Author: [email protected]
List-Post: [email protected]
Date:       9/14/00 9:28 AM




The way I understand it  they used a  4:1 step down transformer between the
input supply and the
0.26 ohm load.  The SCR based circuit is there to chopped the input waveform
feeded to the transformer
allowing to modulate the actual loading of the circuit.

Now we have 120V divide by 4 which is 30V apply to the 0.26ohm load giving
115.4A into the load.  This is
the worst case load current.  It thus seems that a 300A rated cable will meet
the 125% load requirement.

The modulation introduces by the SCR based circuit will only reduce the voltage
appearing across the load
and will just reduce the amount of current draw by the 0.26ohm load.


Opinion express here are my own and do not necessarily reflect those of my
employer.



Daniel Sicard
Compliance Engineer / Ingénieur Certification
Marconi Communications - Optical Network Corp
Tel: 514-685-1737 Ext. 4631  Fax: 514-822-4077
E-mail: mailto:[email protected]
Web: http://www.marconi.com






Jim Eichner <[email protected]> on 09/13/2000 04:34:28 PM

Please respond to Jim Eichner <[email protected]>

To:   "'EMC-PSTC - forum'" <[email protected]>
cc:    (bcc: Daniel Sicard/MAIN/MC1)

Subject:  RE: Using fuse to protect wire undersized for load?





Either I'm missing something, or you won't be able to run the load, so code
issues are a moot point.

You point out the "equivalent" fusing is 200A and you have a 462A load.  You
will blow the fuse as soon as you power up, every time!

In the general case, you are right:  the code does not consider basing your
wire size on your fuse size.  At least not in that order.  It tells you the
wire ampacity has to be 125% of the continuous load, and the fuse or breaker
has to be the next size up from that ampacity.


Regards,

Jim Eichner
Sr. Regulatory Compliance Engineer
Xantrex Technology Inc., Mobile Markets
[email protected]
Any opinions expressed are those of my invisible friend, who really exists.
Honest.



-----Original Message-----
From: Crane, Lauren [mailto:[email protected]]
Sent: Wednesday, September 13, 2000 1:00 PM
To: [email protected]
Subject: Using fuse to protect wire undersized for load?



Colleagues,

I have an internal client who is proposing a design. In this design, a
resistive heating load is being supplied by conductors that are far below
the 125% of load recommended/required by the NEC or NFPA-79 (ref 1994 sect
15.5.3). The client argues that it is okay that the supply conductors are
far below because they are fused at a level that will protect them.

.26 ohm load
driven at 120 volts max

Full Load Amps calculates to 462 amps. 125% = 577 amps. 60degC wire size
should be 700 mcm per NFPA-79 1994 table 11.

Client proposes using 2/0 90degC wire because drive circuit is an SCR
controller fused to 50 amps feeding a 4:1 step down transformer. They
rationalized max current (given 50A fuses) is 200 amps on the secondary. 2/0
90degC wire is rated to 300 amps per NEC table 400-5b.

It seems clear to me that the codes say the wire should be sized to the
load. But the codes don't seem to say that wires SHOULD NOT be sized to
thier over current protection (regardless of the load).

Does anyone have a pro or con rational for undersizing the conductors to a
load provided they are protected correctly by a fuse or breaker?

Thanks in advance.

Lauren Crane (my own opinions, not my employeer's)
*    Product Design Safety & Compliance Manager
*    Ion Beam and Thermal Processing Systems
*    Axcelis Technologies Inc.
*    108 Cherry Hill Dr.
*    Beverly, MA  01915
*    978.921-9745   [email protected]




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