I have made it a requirement here that the 
Compliance/Regulatory/Homologation/Approval Liaison engineer sign-off
all engineering change orders (ECOs). There is such a space on 
the ECO form. (This is from my earlier days as a BABT Approval 
Liaison Eng. - ALE- where BABT required this of telecom companies).

Additionally, 'Substitution Request Forms' that purchasing 
has to fill-out (and supply a sample and data sheet) at least
minimizes surprises.
While it is nearly impossible to fully retest the product every time
a minor component change is made, it at least raises a flag and
for critical components the appropriate tests are made in addition
to reviewing data sheets.

John Juhasz
Fiber Options
Bohemia, NY

-----Original Message-----
From: Jacob Schanker [mailto:[email protected]]
Sent: Thursday, October 25, 2001 3:10 PM
To: Alex McNeil; [email protected]
Subject: Re: EFT Failures..Solved!+ ESD symbol question



Alex:

Good Show.

I am curious as to HOW the unfamiliar manufacturer's driver got
into your product. It seems this was a costly substitution in
terms of time and lab fees.

I wonder if you are a victim of the "Purchasing as a Profit
Center Syndrome." This is the characteristic of too many
organizations, where the purchasing agent has the authority (or
takes it) to make parts substitutions on the basis of lower cost,
or sometimes, social relationships.

I've seen many cases of "equivalent" or "as good as" parts that
were anything but. I shudder at the engineering hours I have seen
wasted due to substitutions.

The best approach I can offer is that parts should have approved
and released engineering drawings which cannot be changed except
by going through a formal change control process - which
engineering either controls or participates in.

Purchasing cannot purchase parts from a vendor who is not
approved on the part drawing, except at their own career risk.

Engineering change notices (a.k.a. Design change notices DCN)
should require the approval, in some fashion, of the EMC and
homologation person in the organization.

I have used a check box on ECNs which say:   _____may affect
EMC/EMI
______ may affect approvals/homologation

or something to that effect.

This lets the originator do the alerting, and hopefully actually
think about the broader implications of a change that is being
contemplated.

I'm sure that others on this forum have their own approaches,
either personal or organizational. Perhaps they will share them.

One last remark, and this applies also to vendors who change
parts but not part numbers. An example being the smaller die
sizes of FETs being discussed here lately. I have always found it
helpful to keep a "S-H-one-T" list (SH1T) of rogue vendors not to
buy from, and freely share the list with engineers and, yes, even
purchasing.

Cheers,

Jack

Jacob Z. Schanker, P.E.
65 Crandon Way
Rochester, NY 14618
Phone: 716 442 3909
Fax: 716 442 2182
[email protected]


-------------------------------------------
This message is from the IEEE EMC Society Product Safety
Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

To cancel your subscription, send mail to:
     [email protected]
with the single line:
     unsubscribe emc-pstc

For help, send mail to the list administrators:
     Michael Garretson:        [email protected]
     Dave Heald                [email protected]

For policy questions, send mail to:
     Richard Nute:           [email protected]
     Jim Bacher:             [email protected]

All emc-pstc postings are archived and searchable on the web at:
    No longer online until our new server is brought online and the old 
messages are imported into the new server.

Reply via email to