Brian,

On your questions:

1. These are real numbers derived from IEC 60664.

2. Try TYCO/KILOVAC - they have some very nice PCB mountable vacuum relays
http://www.ciitech.com/product.index.asp?groupid=518&sel_item_1=7

Also try Jennings Tech
http://www.jenningstech.com/products/product.cfm

3. Once you get past a few thousand volts, it's a good idea to consider
vacuum encapsulation.  This changes creeapage and clearance requirements
into solid insulation requirements.  Good adherence of the potting is key
and you would use dielectric strength and impulse ratings of the potting
material for spacings.  Since the inception of corona at sea level is about
76V/mil and encapsualtion is typcially 500V/mil you can easily see an
improvement of more than 5:1 in physical size.  There is a bit of a learning
curve and an initial investment in facilities, but once it's up and running
life gets much simpler.

Best regards,

-doug

Douglas E. Powell
Compliance Engineer
Advanced Energy Industries, Inc.
Fort Collins, CO 80535 USA



-----Original Message-----
From: [email protected] [mailto:[email protected]]
Sent: Tuesday, December 10, 2002 1:34 PM
To: [email protected]
Subject: High Voltage Relay HELP!!!



Happy Holidays Group,

Let me set the scene for you:   

We have a piece of laboratory equipment that has a 10,000 volt low current
power
supply that puts a high potential onto a small metal sample as it is being
tested.  When the operator opens a door to remove the sample we have to turn
off
the high voltage to protect the operator.

We have been looking for a High Voltage Relay to do the job without luck.
We
have found several that are rated for 10,000 volts, but the creepage and
clearance spacing between the pins don't seem to match what the
IEC61010-1:2001
standard says.   


If I am reading the standard correctly, the creepage is the big problem.
Table
7 calls for a spacing of 40mm on pc cards pollution degree 1.  This seems
like a
lot.  The clearance would be 30.3mm  -  31.6mm according to Table 5.  We
have
one relay that is rated 10,000 volts, but it only has 23mm between the
contact
and the coil pins.  How can this be?  Am I looking at something wrong here?


I can't find any high voltage relays with any kind of agency approvals.  

1. Am I figuring out the creepage distance correctly or am I missing
something?

2. If I do have to meet the spacings listed above, does anyone know of a
good
source for a compliant relay?

3.  Anyone have tips and suggestions how to minimize spacings in high
voltage
circuits?



Thanks to all.
Brian Kunde
LECO Corp.

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