Peter,

You'll probably get no more than anecdotal feedback, so here's mine.
Regarding undervoltages, I can think of nothing damaged by low voltage
in itself, only its consequences. The primary cause is the need for some
products to maintain its power output or speed. For a lowered voltage,
you get an increased current. 

For motors and transformers, this is a well studied problem and handled
either by thermal overload protection or overcurrent protection. 

In switching supplies, you are likely to get overheating in the
rectifiers, transformers or switch due to increased current.

In the case of overvoltages, dielectric strength is the obvious concern.
Breakdown of insulation in any component generally causes failure.
Operating characteristics for almost all components regarding continuous
and transient overvoltages are available.

Of course linear loads will simply overheat with increased voltage.

In magnetics, overvoltages will cause saturation and overcurrent. Most
of these effects can be handled with the same overcurrent protection
needed for undervoltages.

There are several overvoltage situations which increase heat
dissipation, for example approaching the operating point of MOVs and
similar voltage limiting devices, or increasing the ripple current in
filter capacitors. The impact on cases like these is best judged by
test, and can be much harder to protect against since other operating
parameters will be within normal limits. 

It is wise to routinely consider the steady state effects of up to two
times rated voltage which can occasionally be found if a neutral opens
in two or three phase mains sources.


Bob Johnson
ITE Safety
 



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