I believe the term "bad," as applied to a fuse which has functioned as
intended, is a report of its (no pun intended) current condition, rather
than its suitability for the purpose.  A better word, I think, and still
accessible to laymen, is "blown."

>> On the other side fuses and fuse holders were probably the least
reliable components we had with defect rates of 4 to 80%. <<

Reliability rightfully includes surviving shock and vibration; a complete
specification for an application would include what stresses a component
(not just fuses) must endure before, during and after installation. Many
fuses ARE mechanically fragile; it's simple physics that says a low-current
fuse will be a fragile thread. Think of them as light bulbs. We do not call
a light bulb unreliable if it fails after being dropped on the floor; we
call it broken. Perhaps we should specify our fuses to last long enough to
be installed? 

I've heard of a "bad" fuse, in this case, a fuse not adequate to protect
the circuit and user.  A 30 volt fuse can't be counted on to interrupt a
408 volt circuit. There were frightful physical consequences (which I did
not see, thank God) and also legal ones, the echoes of which I did get to
hear.  But here, the fuse itself was not malfunctioning, either, only badly
specified. 

>>  I forbad my testers from using the term "bad" or its military
equivalent "NFG" on their failure tags <<

I ran into this myself, some years ago, as an Army avionics tech. Since we
were forbidden to write "INOP," we had to describe what symptoms were
observed. Having worked both line and bench I understood why, too. But
perhaps "Modulator transistors get hot enough to boil spit" was more than
they wanted to know.



Cortland


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