----- Original Message ----- 
From: "Pat Lawler" <[email protected]>
To: "EMC-PSTC" <[email protected]>
Sent: Wednesday, July 30, 2003 7:31 AM
Subject: Synchronizing DC-DC converters to reduce emissions?


>
> We are designing a switching power supply for a customer that has
> multiple outputs.  Due to the tight regulation requirements, all
> outputs have their own PWM modulators and control loops.
>
> The customer feels the RF emissions (as measured by CISPR 11) will be
> reduced by synchronizing the frequencies of all the converters.  I
> think synchronizing the PWM sections will make the total power supply
> emissions as high as possible (emissions are coherent?).
Some observations and opinions:

1.  Some relatively new techniques advance the idea of spectrum spreading
which involves either modulating the switching frequency, random frequency
switching, or a different modulation technique that inherently changes the
frequency such as delta modulation to broaden the frequency spectrum, reduce
the energy at any one frequency, and reduce the total noise.  These
techniques all work to varying degrees.  This would seem to weigh in favor
of non-synchronous.  My guess would be that you will be a few dB better off
with different frequencies.  If your customer is a telecommunications
customer and has an IF or clock frequency at which he operates it may be
good to synchronize all your frequencies to one in which none of the
harmonics are close to the customer's IF or clock frequency.

2.  The dependence of the emissions on the load depends largely on the
converter interface to the outside, i.e., a boost converter has
non-pulsating line current and the emissions are independent of load at the
line terminal, similarly for the output emissions from a buck or forward
converter, i.e., the emissions will depend on the current delta, but not on
the load current which is just the dc component of the output current.
Changing the dc current level does not effect the noise, it is the ac
component that determines noise levels.  For a converter whose interface to
the outside is pulsating the emissions are very much a function of the load
current.   At different load levels the pulsating/non-pulsating nature of
the current may change, but, in general,  when the a non-pulsating current
changes to pulsating at light loads the emissions drop as the load drops.

3.  I have heard the argument before about beat frequency generation and I
am not convinced, but on the other hand I have also not done any
measurements.  Beat frequencies are the result of multiple switching
frequencies and a non-linear circuit element or non-linear circuit, so it
appears as a distortion component which would typically be much reduced from
the fundamentals, so I would expect to see some beat frequency energy and I
would expect it to be much smaller in magnitude than that generated at the
switching frequency and its harmonics.

Ernie Wittenbreder
>
> 1) What has been your experience with controlling noise from multiple
> switching power supplies?  Is synchronizing a good idea?
>
> 2) If the supplies are synchronized, would a phase shift between
> converters (avoiding simultaneous switching of all converters) help?
It will not hurt.  I would expect this to help at the lower harmonics (some
cancellation due to the phase differences), but have little effect at higher
harmonics.  This is typically what you see with a multi-phase interleaved
converter system.  The results are highly dependent on the degree of current
sharing in a multi-phase system, so that if the magnitudes are not well
matched do not expect to pick up much improvement.
>
> Thanks,
> ---
>
>
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