Forum Members,

The following is a general discussion on this topic.  It is not meant as a
disagreement with Mr. Woodgate's response; I am sure Mr. Woodgate's response
is precisely correct given the current state of the standard in question.

However, I question what I hear implied about the rationale behind the
standard.  Specifically, that it is better to measure 24 transients than one
worst-case transient.  Full disclosure: I have not measured to this standard
or even seen it, so I am likely missing some pertinent information.

To start off, in any kind of qualification measurement repeatability and
accuracy are highly desirable.  In the case of switching transients, these
two desiderata may be in conflict with each other.  Any kind of mechanical
switch may arc and/or bounce and the arcing and bouncing will be highly
unrepeatable not only from switch to switch, but from event to event using
the same switch.  A bounce-less, non-arcing trigger-able external test aid
solid-state switch will provide the same switching event every time, but as
Mr. Woodgate notes, the transient will not look like any of the 24 events
measured with the internal EUT mechanical switch.

What are the benefits of trying to quantify arcing and bouncing?  Here I
have a real failure of imagination.  Obviously any fast rate-of-change
events could cause rfi through conduction or radiation.  I don't see a
single - or very low duty-cycle event like that as a problem worthy of
consideration, much less control.  So unless there is some other pressing
need to control arcing and bouncing, I say eliminate it so you can measure
the true impulse response of the RLC filter making up the front end of the
EUT power input.

A significant disadvantage to 24 switch cycles is that any power input
energy storage devices (caps) need to be completely discharged between
cycles.  In general, this cannot be done by shorting out the input power
pins, because there is rectification acting as steering diodes between the
caps and the pins.  So detailed knowledge of the EUT is necessary in order
to properly time the switching.  Since the test lab doesn't have this
knowledge, and it is to the manufacturer's advantage to speed up the cycles
(both in terms of test time and making the transient events of smaller
magnitude), this is not a recipe for universal compliance.

One of Mr. Woodgate's objections to the single worst-case measurement is
that switching at the peak potential of the ac waveform is not always
worst-case.  Clearly for an off-line switching power supply whose front-end
consists of rectification and a bulk cap, switching at the peak of the ac
waveform IS worst-case.  If there were an inductive load where current
lagged driving potential in a significant but unquantified manner, this
would be easily determined by using the triggerable switch property.  The
EUT could be turned on every "X" degrees to determine the peak response.  In
my opinion, FWIW, this is vastly superior to 24 random events.

More full disclosure, EMC Compliance (la compagnie, c'est moi) has designed
and built these bounce-less, non-arcing trigger-able external test aid
solid-state switches for exactly the purpose of providing clean turn-on and
turn-of transients.  The design is available on the internet.

Ken Javor



> From: John Woodgate <[email protected]>
> Date: Fri, 10 Sep 2004 17:50:42 +0100
> To: [email protected]
> Subject: Re: EN61000-3-3 Flicker 24 switching cycles.
>
> In article <[email protected]
> emc.co.uk>, Julian Jones <[email protected]> writes
>
>> Has anyone found a way round having to perform the 24 power on and
>> off cycles in the new flicker standard regarding inrush currents ?
>
> No; it works to the manufacturer's advantage, even though the test time
> is a bit longer.
>
>> Perhaps by using  phase sensing  ensure switching to ensure power
>> on occurs at 90 deg and 270 deg.
>
> Those are not necessarily the critical angles, either in theory or
> practice. 0 degrees is critical if the phase reference is the last zero
> crossing at switch-off and there is a transformer in the equipment.
>
>> Has this been accepted by any
>> accreditation agencies ?
>>
> I hope not, because the idea was tried out when the amendment was being
> written and it was found to give unacceptable errors. The point is that
> the arcing characteristics of the equipment's own mains switch (if it's
> a mechanical switch or relay) affect the results, and using an external
> solid-state switch gives unpredictably different results. The
> equipment's switch (mechanical or solid-state) *must* be used (unless it
> hasn't got one at all).
> --
> Regards, John Woodgate, OOO - Own Opinions Only.
> The good news is that nothing is compulsory.
> The bad news is that everything is prohibited.
> http://www.jmwa.demon.co.uk Also see http://www.isce.org.uk
>
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