Vic,
An unpowered product does not have the ground wire (green wire) in the power
cord as an AC powered system (such as a PC) does. So, the ESD current injected
into the unpowered prodcut does not have a direct conductive path to the
ground plane and back to the ESD generator. This is the reason why the
unpowered prodcut should not be grounded during ESD testing.
 
As there is no ground connection during the test, we need to remove the
charges off the system before the next zap. Otherwise due to the residual
charges on the system, the ESD generator can not fully discharge on the next
zap. There are different methods to remove the charges: use a conductive brush
and brush off the charges between zaps, make a momentary ground connection
thru a 1 MOhm resistor between zaps, etc.
 
If you are concerned about the possibility of discharges from the human body
into the pins, the person touching the pin extender could wear a ground strap.
This way, the pins will not receive any unwanted human ESD.
 
Thanks,
Ram Chundru
System Level ESD Engineer
Texas Instruments. 

  _____  

From: [email protected] on behalf of Vic Gibling-NonTRW
Sent: Fri 8/18/2006 6:43 AM
To: [email protected]
Subject: ESD testing - automotive



Dear colleagues,

The unpowered product is required to be insulated from the ground
plane. The product is NOT grounded.

It is subjected to a number of discharges at a rate of 1 - 10 seconds.
If the charge does not neutralise before the next discharge what happens
and why is this test done in this manner?

The same product (and arrangement) receives discharges to each
connector pin. To ease applying the discharge to small pins a short
single pin extender is used. The procedure is to remove the extender
after fulfilling the discharge requirements and use it for the next. It
is removed by hand. Any comments?

I would appreciate your views and comments.

Vic

Vagabond EMC Engineer

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