I just signed on, so my apologies if this has all been mentioned:
Assumption is that there is 6dB possible difference between tests.
It is impractical to get 6dB of margin for Class B in many cases, so 3dB 
is a more common margin goal.
Products with less than 3dB of margin are checked more frequently.
Product bill of materials have a quality department sign-off.
EMC critical components are identified, and any changes to them require 
extra scrutiny (ref. clock oscillators).

                                                                         
                Curt

In real life:
Curt McNamara P.E. // senior electrical engineer
Logic Product Development
411 Washington Ave. N. Suite 400
Minneapolis, MN 55401
T // 612.436.5178
F // 612.672.9489
_www.logicpd.com_ <http://www.logicpd.com/>


Conway, Patrick R (Houston) wrote:
> Robert-  
>
>       Perhaps you have the answer to the original question- that an
> EMC engineer can provide an accurate number for required margin, but
> only up to a certain point in the life of the product.  After that point
> the question about margin no longer belongs in the EMC department.  We
> can only provide a number that is relative to a point in time.
>
>       Doesn't it just stink that no matter how accurate I perform my
> R&D function, eventually someone else can impact the EMI result more
> then I can?!!
>
>
>       It also reminds me that I've known many R&D program managers who
> never cared about EMI margin.  It was not their problem, because after
> launch to production, they moved on to the next project.  Thus leaving
> the problem of continued compliance on the manufacturing team (and the
> EMC team!).
>
>       The fact that a company is asking about margin, is a sign of a
> mature organization.
>
>
> Best Regards,
>
> Patrick.
> [email protected]
>
>
> -----Original Message-----
> From: Robert A. Macy [mailto:[email protected]] 
> Sent: Monday, July 02, 2007 10:39 PM
> To: Conway, Patrick R (Houston)
> Cc: [email protected]
> Subject: Re: Internal Margins for Emissions Testing
>
> Ouch!  if the origin of the potentially offending tone is an upper
> harmonic of a crystal source and all the units you just tested used the
> high quality Bulova IC which had a very well-behaved 50-50 duty cycle
> the power in the offending 6th harmonic is zero, thus the reading is
> also zero, or quite low.  
>
> Then, since Engineering did not spec the duty cycle of the Clock Chip,
> Purchasing bought a whole bunch from ?? that cost half as much, but had
> a duty cycle of 35-65 and ZAP!!
> suddenly there is a huge amount of energy at the 6th harmonic which
> unbeknownst to anybody now finds its way out.  
>
> So how do you think in terms of statistical variance in such a
> situation?  It's a little like predicting where the curb is by measuring
> the slope at the center of the road.  
>
> Just very, very difficult to get there from here.
>
> Robert
>
>
> On Tue, 3 Jul 2007 02:46:41 -0000
>  "Conway, Patrick R (Houston)" <[email protected]> wrote:
>   
>> That is a great answer, the best so far regarding statistical nature 
>> of our field (pardon the pun).
>>      Although not a fan of the measurement uncertainty cult within
>>     
> our 
>   
>> discipline, I understand the intention and support the result.
>>
>>
>> It seems to me we are still missing 1/2 of the "statistical" picture.
>>      Here is what I think - 
>>              (I could be whacked out here- so please view this with a
>>     
> large 
>   
>> portion of skepticism...)
>>      I think the measurement "system" includes two items:
>>              a)      the measurement facility, and 
>>              b)      the EUT. 
>>
>> I think the "measurement uncertainty" does a good job of defining 
>> quantity a).
>>      But how do we define b), the variance of a product from an
>>     
> assembly 
>   
>> line?
>>
>>
>> The reason this is important to me is that I do not own, operate or 
>> work in a test lab.
>>      So the only part of the above equation I can influence is the b)
>>     
>
>   
>> part.
>>      (that is of course, assuming that there truly is two parts to
>>     
> this 
>   
>> "system", and I'm not whacked )
>>              (- THAT may be too much to assume!)
>>
>> Has anyone on this list performed measurement to understand the 
>> statistical RF nature of the EUT?
>>      I have not.  
>>      And I'm not sure how I would start.
>>
>>
>>
>> Best Regards,
>>
>> Patrick.
>> [email protected]
>>
>>     
>
> -
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