Bob,
 
Some immunity tests we perform with margin, some we do not. Surge test, for
instance, we do not perform with margin because the most likely parts to fail
are power supplies and other purchased primary components. If we test higher
than is specified, and one of these components fail, we really can't do
anything about it. 
 
Most companies test surge only to the required 2kV line to earth, 1kV line to
line, but I know a couple companies that test up to 6kV because they can have
hundrends of products installed in one location and a single surge can take
them all out, so they design for 6kV. They are forced to specify their primary
components to pass a 6KV surge test which make them non-standard components in
most cases. Most companies can not take the price hit for such custom
products. 
 
We test Burst at 2kV, Radiated Immunity to 10V/m, and Conducted Immunity to
10Vrms. Some of our products can be installed in or near industrial
environments so we test higher which gives us margin for most of our standard
installations. 
 
I will be interested in hearing other's comments on this.
 
The Other Brian

  _____  

From: Bob Richards [mailto:[email protected]] 
Sent: Tuesday, June 26, 2007 1:54 PM
To: Kunde, Brian
Subject: Re: Internal Margins for Emissions Testing


I've always heard that 6dB is a reasonable margin for conducted and radiated
emissions.
 
What I would like to know, does anyone test for margin with immunity? If so,
how much margin? If not, why not?
 
Bob Richards, NCT.


"Kunde, Brian" <[email protected]> wrote:

Good people of the EMC-PSTC Group, I once again seek out your wisdom.

We are an internal corporate EMC/Safety test lab. Most of the EMC
testing we do are either Pass or Fail. But with Emissions testing
(Radiated and Conducted) we want to pass with enough margin to insure
our production stays compliant. The amount of margin that is accepted is
always in debated between our department and engineering. I'm sure many
of you have had similar problems.

My question is how do you convey the desired margin on your test reports
or other documents so the standard limits and internal limits (with
margin) are properly documented and hopefully understood. Do you show
two limit lines on your graphs an/or multiple limits and margins in your
data tables? 

How does your Measurement Uncertainty factor into your data and how it
is reported/documented?

How are emissions requirements conveyed to engineering so they know what
they are to design to (Limit plus some margin)?

I know this seems like a newbie questions, but I am hoping that some of
you have found cleaver new ways of dealing with this problem which has
been around since the beginning of time.

Thanks in advance for any and all replies,

The Other Brian.

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