expansion is challenge indeed when sheets of metal are used.  Significant
buckling, maybe larger than the Raleigh? criteria.
There are some methods for soldering various sheet metals together, just not
your everyday sort of thing.  I've used half inch and quarter inch wire mesh.
uh, the wire was not that size, the mesh was.  The mesh was used to provide
some flexing without buckling.  If you can pull a slight diagonal flex into
the mesh, that also helps alleviate the buckling.
Get the really nasty caustic solder flux for the galvanized mesh, large lots
of solder, and a BIG iron, 500+watts, thermal gloves, face shield, gas mask
for the toxic fumes, practice a little, then hire someone to take on the job.
 
Good Luck,
- Bill


[email protected] wrote:

Any recommendations on material to use for the ground plane of an OATS.
I am also interested in methods for connecting sheets together if sheet
metal was used. I have some concerns with expansion due to temperature
change.

Thanks,
Cody

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