Dear All,

 

A cautionary tale.

Some twenty years ago, a young engineer was doing some “immunity testing”
of a circuit to high power uWave.

 

The engineer “cranked” up the power into the TWT until the output was as
high as he could get. The TWT was an experimental wide-band amplifier (many
octave wide).

 

The test set-up had a horn antenna radiating towards the circuit with a block
of RAM behind – all in a screened room.

He had done the safety calculations for the maximum power output of the TWT,
the gain of the horn at the operating frequency and the distance between horn,
and the RAM was within its ratings.

 

Then the fire started – the RAM was smouldering, choking fumes everywhere.
After the “fire” was out – I was called in to investigate. 

 

I am not going to describe how this was all investigated – but the findings
were that the TWT was so overdriven that the harmonics were within fractions
of a dB of the fundamental. The measuring equipment could only measure to the
seventh harmonic and all the harmonics and the fundamental were present.

The antenna was fed with waveguide which, although overmoded, presented little
in the way of attenuation at the harmonics.

The antenna itself also worked quite efficiently at the harmonics and the
effective gain increased with the square of the harmonic number
(approximately).

The power at each harmonic was approximately 1/7th of the rated TWT output

 

Instead of there being one unit of power at the RAM he had created

 

1/7+4/7+9/7+16/7+25/7+36/7+49/7 = 140/7=20 times the original incident power!

 

It is the best example of harmonic induced problems that I have ever seen.

 

Regards

Tim

 

 

 

 

************************

Tim Haynes A1N10

Electromagnetic Engineering Specialist

SELEX Sensors and Airborne Systems 

300 Capability Green

Luton LU1 3PG

* Tel      : +44 (0)1582 886239

* Fax     : +44 (0)1582 795863

* Mob    : +44 (0)7703 559 310

* E-mail : [email protected]

P Please consider the environment before printing this email. 

 

There are 10 types of people in the world-those who understand binary and
those who don't. J. Paxman

________________________________

From: [email protected] [mailto:[email protected]] On Behalf Of Oglesbee,
Robert A
Sent: 02 November 2009 15:23
To: [email protected]
Subject: RE: [PSES] 61000-4-3 and 61000-4-20 Field Uniformity Requirements

 

                    *** WARNING ***
 
 This message has originated outside your organisation, 
  either from an external partner or the Global Internet. 
      Keep this in mind if you answer this message.
 

James,

 

It’s a combination of the cabling to your antenna and the antenna factor as
well.  You have to take it all into account at least once.  After you have an
idea of your cable/antenna losses vs frequency you can just do
outside-the-chamber measurements.

 

Regards,

Rob

 

From: Pawson, James [mailto:[email protected]] 
Sent: Monday, November 02, 2009 10:05 AM
To: [email protected]
Subject: Re: [PSES] 61000-4-3 and 61000-4-20 Field Uniformity Requirements

 

Hi Ken, thanks for the reply.

 

So if one was to measure the output from the power amplifier into the test
chamber (with a directional coupler and spectrum analyser say) and observed
the harmonics, then that would that tell you if you had excessive harmonics or
would that be a feature of the transmitting antenna and would only be
measurable in the chamber itself?

 

Also, would that apply to a GTEM?  I would have thought a GTEM would be fairly
efficient at low frequencies.

 

Thanks,

James

 

 

________________________________

From: Ken Javor [mailto:[email protected]] 
Sent: 02 November 2009 13:52
To: [email protected]
Subject: Re: [PSES] 61000-4-3 and 61000-4-20 Field Uniformity Requirements

Your point number 2 is necessary because the field-sensing devices are
broadband and if a signal harmonic is higher than the fundamental, the field
sensor can’t tell the difference and the field will be leveled on the
harmonic amplitude, not that of the fundamental.  Thus you have not the case
of an over-test, but an under test at the fundamental. This problem is the
reason (my assumption) why 61000-4-3 starts at 80 MHz; the biconical antenna
below 80 MHz becomes progressively less efficient and it is very easy to have
second and third harmonics of signals below 80 MHz radiate at higher levels
than does the fundamental.

The actual 6 dB number is something of a traditional limit; with a broadband
device performing an rss of everything in its bandwidth, a signal 6 dB under
the fundamental will increase the overall measured level by 1 dB, so that you
are under-testing at the fundamental by 1 dB if a spurious signal 6 dB below
the fundamental is included in the mix.
 
Ken Javor

Phone: (256) 650-5261

________________________________

From: "Pawson, James" <[email protected]>
List-Post: [email protected]
List-Post: [email protected]
List-Post: [email protected]
Date: Mon, 2 Nov 2009 11:03:12 -0000
To: <[email protected]>
Conversation: 61000-4-3 and 61000-4-20 Field Uniformity Requirements
Subject: 61000-4-3 and 61000-4-20 Field Uniformity Requirements



Hi, 

As far as I can tell, the requirements for field uniformity in 61000-4-3 and
61000-4-20 are the same.  Primary field components within 6dB (after
discarding 25% with the biggest deviation) and of these remaining points no
secondary field components greater than 6dB of the primary.

1) Is there an issue if the secondary components were higher than 6dB of the
primary?  Even if the EUT was tested in multiple orientations?  As far as I
can see, it would result in an over test of the EUT and isn't compliant with
the standards, but more importantly would testing like this mask an issue that
would only occur if the field was primarily polarised in one direction? e.g. a
slot orientation forming an antenna? Provided the EUT was rotated and the
field component was high enough so this situation occurred, do we care that
much about the secondary components?

2) Another scenario: what if due to some kind of resonance in the test
facility the primary field component couldn't be achieved without overloading
the amplifier, but the isotropic field (square root of the sum of the sqaures
of the X, Y and Z components) was of the right level. That doesn't feel right
because of the questions I outlined above.

3) Also the standard calls for the front face of the EUT to be "initially
placed with one face coincident with the calibration plane" (61000-4-3, clause
8.2).  Why the front face?  Why not the central plane of the EUT?  Do we not
care what happens 'after' the calibration plane?

Does anyone have any thoughts / experience that they could share on these
points? 

Thanks in advance 
James 

James Pawson 
Leading Hardware Engineer 
EchoStar Europe 
T: +44 (0)1535 659000 
e: [email protected] 


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