Regarding fuse breaking capacity, 10kA fuses are readily available. As is the
case with all critical component assessments, compliance to 60950-1 is partly
established by verifying correct choice. Appropriately approved components are
not tested as part of the 60905-1 test.

It is probably a short coming of 60950-1 that it requires only fuses of
"adequate breaking capacity" rather than specifying minimum values. Although
there is a (informative) note that suggests that 1500A breaking capacity fuses
should be used.

 

There is no lab in the UK that uses a special 1000A peak current source for
testing IT equipment - that I know of - 60950-1 does not specify test current
specs of the supply. 

Domestic products are tested in the environment that they will be used, and
test labs simulate this. If 1000A can be drawn for a few ms in a fault test
then it will be - the supply current is not monitored. The test lab current
source will be nominally the same as the domestic one. If the EUT blows up
it’s a fail! – and clearly a correctly rated fuse is required, in order to
make it pass.

 

Clause 2.7.1 b) ' For components in series with the mains input to the
equipment such as the supply cord, appliance coupler, r.f.i. filter and
switch, short-circuit and earth fault protection may be provided by protective
devices in the building installation.'

 

This means that faults in these parts do not need to be tested, since the
installation protection will surely operate; and its not a product specific
issue.

 

For other parts an internal fuse is required if faults can produce hazardous
currents. But the installation protection is not allowed to operate - the
internal fuse must operate first.

 

Also, on another point raised; Clause 5.3.1 of 60950, does allow tests to be
applied on incomplete parts of the equipment, if it’s the only practical way
to do it. In fact this approach is usually adopted in order to be sure to
determine the worst case. A 'real' test may then be able to be performed on a
worst case scenario.

 

The 'Note' of 2.7.1 has been removed from 60950-1, and anyway 'notes' in
IEC/EN standards are informative and do not have to be read in order to
establish compliance (IEC rules).

 

Andy Clifford

________________________________

From: Mark Gandler [mailto:[email protected]] 
Sent: 21 May 2009 05:52
To: [email protected]
Subject: Re: [PSES] IEC 60950-1 short circuit test criteria

 

Pete,
this is incredible info for me personally. But what's more intriguing are 
very few responses this question produced.
It seems like then a question raised on a voltage matter, it will get much
more researched and UL, IEC will get every spec, test and procedure how to
deal with overvoltage, surge, hi-pot, clearances, creepages and so on. when it
comes to current, almost nothing. section 5.3 says do the short circuit test
and you can relay on circuit breaker for secondary backup protection. Really?
by the time it gets to the circuit breaker it is all over with 900A going
through UL/TUV/CB/CE/GS certified adapter which explodes like there is no
tomorrow. How many people, even HW engineers, realize or understand breaking
capacity of the fuse, not fuse rating/tripping/opening point, but how much
current fuse can clear before it gets destroyed? You do not want metal fuse to
gets blown to pieces inside your product. Isq2/t anyone? Adapter vendor picks
3.15A fuse for 0.2A device, claiming surge, inrush current and over life
derating to avoid nuisance tripping and it has 35A breaking capacity. Little
solder ball on one of the diodes and boom. Although 1.2 parts per million, but
does anyone wants to take a chance? Again, went through all of the
testing/certs and all short tests being performed and documented. 
 
Put the short on the cap behind the inductor, and it will raise 
voltage/arcing even higher driven by huge inductance, prolonging the event. I
know I do not have extensive expertise in power supplies design and fuse
ratings/regulations, but you would expect people on a different committees
would get together and discuss it. Would you? Or is it one of those stones
better kept unturned? 
 
Mark
 
> From: [email protected]
> To: [email protected]; [email protected]
> Subject: RE: IEC 60950-1 short circuit test criteria
> Date: Wed, 20 May 2009 15:52:21 -0700
> 
> Mark, Brian et al,
> 
> Without trying to deal with all of the issues that this question
> raises, I would like to comment on just one aspect from my experience. 
> 
> In the North American distribution system the short circuit current
> that can be expected from the usual 115V domestic & commercial outlet is on
> the order of 7000A. Because of this fuses and circuit breakers providing
> protection for these circuits must comply with a 10,000A breaking capacity.
> 
> 
> In my other life I remember testing a current measurement product
> subjected to this 10kA current which produced a surprising failure that
> provided ionized/arcing fire from the front panel which ate up the 3AG
> instrumentation fuse proposed along with the panel connector and several
> inches of the lead wire coming into the product. Needless to say the design
> engineer then recognized the inadequacy of the small fuse and designed the
> product to accommodate the proper breaking capacity fuse (which was quite a
> bit larger). Experience is a great teacher; unfortunately we sometimes
> forget too fast. 
> 
> br, Pete
> 
> Peter E Perkins, PE
> Principal Product Safety & Regulatory Consultant
> Tigard, ORe 97281-3427
> 
> 503/452-1201 fone/fax
> [email protected]
> 
> -
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