Hi Brian,

Thanks for your advice about the use of spray type application!

Regards,

Scott


> On 27 Feb, 2016, at 1:34 am, Brian O'Connell <[email protected]> wrote:
> 
> Generally agree, but be careful with using a spray-type application for the 
> accelerant. Prefer to use an eye dropper. Had a tech, while doing tests for 
> UL5085-3, that caught a small linear transformer on fire because the (very 
> volatile) accelerant had not completely evaporated after spray application, 
> and had been applied over a 2x2cm area.
> 
> Thermal paste, by itself, can be adiabatic (may actually expand to insulate), 
> and is essentially a contaminate unless compressed between two parallel 
> surfaces. Should never be used around TCs for type tests. Cured cyanoacrylate 
> is essentially diabatic.
> 
> The glue line must be very thin, and must hold the TC bead in firm, static 
> mechanical contact with the component.
> 
> Wrote a tutorial about thermal test technique and error sources about 10 
> years ago, that showed up at two NRTLs, but was never accepted by the IEEE 
> PSES. Should be sitting somewhere on one of the servers, will try to find it.
> 
> Of course the best accelerant for TC adhesives are the tears of the sales and 
> marketing directors.
> 
> Brian
> 
> -----Original Message-----
> From: Kunde, Brian [mailto:[email protected]] 
> Sent: Friday, February 26, 2016 9:13 AM
> To: [email protected]
> Subject: Re: [PSES] Reliable means to attach thermocouple to object
> 
> Scott,
> 
> Year ago we used Tac Pac with a spray accelerator. Just place a dab of glue 
> where you want it, insert the thermocouple, then spray it with the 
> accelerator and it would instantly harden.  To remove, we used some kind of 
> solvent (acetone?).  Just a drop would start to soften the glue and within 30 
> seconds you could pull the thermocouple out for re-use.
> 
> I don't recall the product numbers but a little research should find them 
> easy enough. I think it was something like Loctite 444 adhesive with 
> accelerator kit. The accelerator was 7452 and came either in a small spray 
> can or in a bottle.  There are probably new formulas today that work just as 
> good.
> 
> Some glue the thermocouple up slightly from the end and then use thermal 
> paste on the end. It is messy and we  didn't really see much difference in 
> our test results.
> 
> The Other Brian
> 
> 
> -----Original Message-----
> From: Scott Xe [mailto:[email protected]]
> Sent: Friday, February 26, 2016 11:53 AM
> To: [email protected]
> Subject: [PSES] Reliable means to attach thermocouple to object
> 
> I used to attach thermocouple to the object under temperature rise test using 
> Kapton tape.  Currently I looked at an SMPS that is operating at a 
> temperature of 120 degC under an ambient temperature of 20 degC.  The tape 
> seems not very reliable and rigid enough for long period of testing.  Is 
> there any other more suitable means to attach the thermocouple to such high 
> temperature point of interest?
> 
> The spec quotes the max temperature of 150 degC.  Is it normal for the 
> rectifier to have such high operating temperature?
> 
> Thanks and regards,
> 
> Scott
> 
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