Hello Experts,
In a previous life I spent quite a bit of time testing power-limited small 
transformers to North American requirements. One of the design strategies I 
encountered was the use of a special nylon coated wire(NEW), which would open 
safely and repeat-ably under fault conditions at a very specific temperature. 
The winding did not fail as result of current, but of elevated temperature.
This process only took a few minutes under fault conditions, and samples 
invariably passed dielectric strength tests afterwards.
Memory fails me as to the actual temperature measured in real-time, but I’d 
guess that the overall winding temperature would be 120 degrees or so when the 
winding became a fuse.
This may be an option for your application, as the transformer fails safe, but 
has a high enough impedance that inrush is not an issue.
I hope this helps.
Brian IV

Best Regards,
Brian Ceresney
Regulatory Lead,
Delta-Q Technologies Corp.
Phone 1.604.566.8827

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From: Richard Nute [mailto:[email protected]]
Sent: October-31-16 11:22 AM
To: [email protected]
Subject: Re: [PSES] Low current Transformer OC Protection



Hi Brian:

It sounds to me as though you have an “impedance-protected” transformer.  A 
common example in the USA is a doorbell transformer.  The output can be shorted 
all day, and the transformer will not overheat (exceed the insulation 
temperature ratings).  The transformer cannot draw or supply enough current to 
operate a fuse.  And, it cannot get hot enough (above normal temperatures) to 
operate thermal protector.

You can explain to the inspector that it is an impedance-protected transformer. 
 He may not understand, so you will have to insist that he take your 
explanation back to his office for further consideration.

Or, put a fuse in, knowing that its only purpose is to satisfy the inspector.

Or, as Brian has suggested, use a certified transformer.

Rich



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