Pay attention the expiration date on the batteries.  The big two (or three) at least will repair the item if the batteries were not abused and are not past the expiration date printed on the battery case.  I sent a mag-lite in that had the damage described by Brian and it was replaced.  I was unable to remove the batteries to look at the date but apparently the battery manufacturer either could figure it out or gave me the benefit of the doubt. 

I doubt a leak-proof affordable battery exists.  They all use steel jackets and can't last forever.
 
-- 
Dan Roman, N.C.E.
Senior Member, IEEE
IEEE Product Safety Engineering Society
 
On 11/07/16, Kunde, Brian<[email protected]> wrote:
 

I know what you mean. In those aluminum case flashlights (Maglite type) when the batteries go bad not only do they leak but Puff Up (enlarge in size). Then it becomes nearly impossible to remove the batteries without destroying the entire flashlight. The flashlights with the AA size batteries we have to drill out the old batteries. What a mess.

 

If there was a brand that wouldn’t do that I would definitely buy them.

 

Thanks for sharing your story. 

 

The Other Brian

 

From: ce-test, qualified testing bv - Gert Gremmen [mailto:[email protected]]
Sent: Monday, November 07, 2016 3:20 AM
To: [email protected]
Subject: [PSES] Where have the leak proof batteries gone ?

 

Slightly  off-topic may be but…..

Since a number of years, professional(penlite and other size) batteries

used in test en measurement equipment in my office

(notably those ofDuracell (Procell)) seem not

to be leak proof anymore.

Inmy younger years  (and that is not that long ago) batteries

where sold as leak-proof, an important sales argument.

Is this something of the old days, or is it not

opportune anymore tobuildquality penlites?

I have recently beencleaningfor thousands of euro's

of equipment that after an extended period of no-use

(say 1-2 years) had there battery equipment full of

liquid and white powder.

A spare 9V(new)battery of the forenamed brand

(laying around in my service suitcase) literally exploded

in side.

My Flukeportable power analyser had to be  thoroughly cleaned

after its batteries gave up.

The problem seems worst for batteries that do not

actually get used, but empty over time…..

Any recommendations for areliable brand available

world wide ?

Regards,

Ing. Gert Gremmen

Approvals manager

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