Greetings experts.

This question applies to both North America rules (NEC) keeping in mind the 
rest of the world including Europe BUT my example will be for a 115Vac 60hz 
device.

My example product is used in the Workplace but not typically in an industrial 
environment (if that matters). It's not a home appliance or power tool.

Consider an End Product powered by 115Vac 60hz from a standard 16AWG power cord 
with a NEMA-5-15 plug, from a 15 amp receptacle (15 amp Branch Circuit).  
Within this product is a 1/2 hp motor with an Full-Load Amp (FLA) rating of 5 
amp. The motor can run continuous in this application. The motor does not have 
integrated over temperature protection.

Scenario 1: If this was a single phase AC motor, we would have to provide 
Overload Protection. According to the NEC, a fuse or circuit breaker no larger 
than 6.25 amp (FLA x 125%) can be used (lets ignore start up current for now).  
Can this Overload Protector be a "Supplemental Protector" (UL 1077 circuit 
breaker) or does it have to be a UL 489 circuit breaker or some other type of 
device?

Scenario 2: If an Inverter, Frequency Drive, PWM Motor Controller, etc. is used 
to drive an AC or PWM DC motor (1/2hp), the Branch Circuit is not stressed by 
Motor Start currents since the motor is soft started. So for example, if we 
have a 1/2hp 90Vdc motor that is driven by a PWM controller, can the Overload 
Protector be a Supplemental Protector?  If not, what does it have to be and why?

Scenario 3: If the inverter, frequency drive, PWN motor controller, etc. 
provides Overload Protection for the motor, do we even need to add an 
additional Overload protector?  Can we use a single Supplemental protector for 
the entire product and not worry about the motor? In this scenario, I assume 
the motor controller would have to be Listed by a safety agency and 
specifically call out the overload protection feature in the datasheet.


What other concerns might I need to know about? I'm trying to make sense of the 
NEC article 430 but it doesn't seem to address motors driven by Motor 
Controllers. Can I assume that when a motor is driven by a Motor Controller 
(inverter, freq. drive, PWM, etc.) that the NEC 430 does not apply because the 
motor is not being directly powered by a Branch Circuit?

Thanks to all in advance.
The Other Brian




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