Not commenting on the safety standard issue because not knowledgeable, but
it is interesting to note that many conventional ICE-powered cars with 12
Vdc electrical systems don¹t bother to bond all metallic parts of a car
together. It used to be that all you need to do to ground something was
attach it to nearby metal structure; that is no longer the case. There are
dedicated ground lugs on the car in various places that are available, but
if you don¹t use them, there is no guarantee that the metal you are
connecting to has a low resistance path back to the battery negative
terminal.  On car using batteries with lethal potentials, it will be
necessary just like for ac mains-powered appliances that any metal
accessible to people driving or working on the cars have a low resistance
bond back to ground potential, and when charging the car, the ground
reference for the ac charging potential also connects to the car ground.
And in case of a crash, it would be real nice if the class H bonds lasted
long enough for the battery to somehow disable itself...

Using now archaic military aerospace jargon, modern ICE-powered cars with 12
Vdc electrical systems have (MIL-B-5087) class C (current-carrying) bonds
only where they need them and no need to implement class H (hazard) bonds.
An electric car with lethal battery potential will have class C bonds where
they need them, and class H bonds everywhere.

Ken Javor
Phone: (256) 650-5261



From: Scott Aldous <[email protected]>
Reply-To: Scott Aldous <[email protected]>
Date: Tue, 18 Jul 2017 12:06:37 -0700
To: <[email protected]>
Subject: Re: [PSES] Solar electric cars built by college students

UL 2202 is the UL standard for EV charging system equipment. Section 14 is
on EV Bonding, and it requires the output circuit of the charger to provide
a means for bonding the EV during charging for grounded system of
protection. There are different protection schemes, so the need for bonding
is dependent on which is applicable.

In general, I would think that separate grounding of an EV from the charging
system could create a ground loop and so would not be desirable.

On Tue, Jul 18, 2017 at 11:11 AM, Ted Eckert
<[email protected]> wrote:
> I recommend against following Ferrari¹s practice. Apparently, portions of the
> FXX K supercar are energized to 480 V when charging. There is a fin on the
> roof with flashing LEDs. Red means stay away and green means safe.
> http://jalopnik.com/the-ferrari-fxx-k-might-electrocute-you-1796961190
> <http://jalopnik.com/the-ferrari-fxx-k-might-electrocute-you-1796961190>
>  
> Ted Eckert
> Microsoft Corporation
>  
> The opinions expressed are my own and do not necessarily reflect those of my
> employer, Ferrari or the Society of Automotive Engineers.
>  
> From: Dale Reid [mailto:[email protected]]
> Sent: Tuesday, July 18, 2017 10:52 AM
> To: [email protected]
> Subject: [PSES] Solar electric cars built by college students
>  
> 
> Hello,
> 
>  
> 
> Speaking of grounding, can someone share some thoughts on what would be the
> best practice regarding an earth ground for an electric car while plugged in
> and charging from the grid?  Would it be best to tie a car's metal frame to
> ground while it's hooked up for a charge?     
> 
> Dale Reid
> 
>  
> -
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-- 
Scott Aldous | Regulatory Compliance Program
Manager | [email protected] | 650-253-1994

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