Hi Ted:

Thanks for the bonding and grounding (Ingalls) report.

To me, attachment 12, current testing of the washers, was most meaningful.  The 
report notes that (internal star washer) contact area is less than a 
traditional (shipbuilding) bond.  Nevertheless, the resistance of the system 
(two coated bars separated by the washer) was 11 milliohms at 55 amps!  And 
held steady for 5 minutes!

The conclusion is star washers can be used in place of cleaning to bright metal!

Wow!
Rich


-----Original Message-----
From: Ted Eckert <[email protected]> 
Sent: Wednesday, August 8, 2018 11:26 AM
To: [email protected]
Subject: Re: [PSES] External toothed star washer used in earth connection

These references are in relation to ship building, but may be of interest to 
anybody who wants to look at star tooth washer bonding in detail.
http://www.public.navy.mil/navsafecen/Documents/afloat/Surface/Rsrcs/References/MIL-STD-1310H.PDF
https://nsrp.org/wp-content/uploads/2015/10/Deliverable-2011-452-Improved_Bonding_Grounding_Final_Report-Ingalls_Shipbuilding.pdf

The second link even includes a table showing the torque required to penetrate 
paint with various washers. (See table 2)

Ted Eckert
Microsoft Corporation

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