James –

Thank you!  I see they do a Stainless Steel M3 x 6mm long plain stud so I will 
pass that onto our DO and see what they think: electrically it’s ideal for a 
crocodile clip and pointed probe for a four terminal resistance test.

With best regards,

Mark

From: James Pawson (U3C) <ja...@unit3compliance.co.uk>
Sent: 03 September 2018 10:21
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: [EXTERNAL] Re: [PSES] Sometimes the simple aspects aren't

Hi Mark,

What about stud welding?
https://www.taylor-studwelding.com/about-stud-welding#problems

HTH
James

From: Mark Hone <mark.h...@tpgroup.uk.com<mailto:mark.h...@tpgroup.uk.com>>
Sent: 03 September 2018 10:17
To: EMC-PSTC@LISTSERV.IEEE.ORG<mailto:EMC-PSTC@LISTSERV.IEEE.ORG>
Subject: [PSES] Sometimes the simple aspects aren't

Dear List Members,

I have been asked for a simple solution to a simple challenge.  But I can’t 
think of anything better than what we do at present.

Background: the equipment will be installed in a slightly damp environment and 
will be expected to have a life of much more than twenty years, so keeping rust 
at bay is a challenge.

The problem: earth bond test points are needed on a metal frame, made up of 
multiple robustly painted steel sections, a test point on each section.

In the past, 6 mm diameter patches were zinc plated and masked when the 
sections were painted – but probing on them over the years scratched the 
plating letting corrosion grab hold (and even when new they didn’t look nice).

More recently, blind rivet nuts are being used in the hollow section frame, 
these looked quite good as well as providing robust test points (heads masked 
during painting).  They seem to be reliable test points that don’t cause a rust 
problem.

But on a new design, C-section frame is to be used in places, which means the 
back of the blind rivet nuts will be exposed to view, which is considered 
unsightly.

My request for help:  does anyone know of a simple-something that can be used 
on/in/through C-section steel prior to painting, that can subsequently be used 
as an earth bond (at 10 A DC) test point, that will last for decades, and look 
good?

Ever hopeful,

Mark

Mark Hone
Electrical Manager
TPG Maritime Ltd
[cid:image002.png@01D44373.33558650]Email:   
mark.h...@tpgroup.uk.com<mailto:mark.h...@tpgroup.uk.com>
Tel:      023 9262 9239
Mob:    07919 047775
Web:    www.tpgroup.uk.com<http://www.tpgroup.uk.com/>
Dolphin House, Williams Road, Portsmouth, Hampshire, PO3 5FP, UK



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