Hello David,

IEC 62368-1 bases flame ratings on a number of factors. One of them is the 
available power. Each circuit is rated by the available power under worst-case 
conditions. A power source that can supply no more than 15 W under those 
conditions is PS1. Between 15 - 100 W is PS2 and over 100 W is PS3. This is a 
simplification, but it gives the general idea. The requirement for the flame 
rated plastics is based on the lighter outlet being PS2 or higher.

Again, this is a bit of a simplification, but a PS1 circuit is considered low 
enough energy that a fault isn't likely to cause ignition. A PS2 circuit has 
enough energy to cause ignition of flammable materials, but not so high of 
energy that it could cause a significant fire. A PS3 circuit is considered to 
be capable of igniting and sustaining a larger fire and it has stricter 
requirements for flammability of materials and fire enclosure design.

We can even look at it in a historical perspective. Few cars now ship with a 
cigarette lighter. The outlet is just an auxiliary 12 V power port. However, it 
was originally designed as a cigarette lighter, so it needs to provide enough 
power to heat the lighter to the point where it will cause ignition of the 
cigarette. Based on that, it should be obvious that there is enough power to 
cause ignition.

Ted Eckert
The opinions expressed are my own and do not necessarily reflect those of my 
employer or TC 108.

From: David Huff <[email protected]>
Sent: Monday, March 15, 2021 2:35 PM
To: [email protected]
Subject: [EXTERNAL] [PSES] Question on 12V accessory outlet and IEC 62368-1

All,
I am working on a charging device which will be plugged into a 12V accessory 
outlet (cigarette lighter outlet)  I am trying to get it qualified to 
IEC62368-1:2018.  (the device it charges is falling under IEC62368-1)

The reviewer is insisting that my cigarette lighter plug must be UL94 flame 
rated to V1.  Most of the cables I see out there are HB rated, and VW-1 cords.  
This IEC standard is new to me, but appears more geared to devices with higher 
voltage cords than a 12V DC source.  Am I missing something, or is it overkill 
for that high of a flame rating for a 12V device?  Any supporting documents or 
ideas are welcome here.

I am also finding most companies have no idea of the flame rating of components 
like these items.

Thanks,
David
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