Afternoon

 

W.r.t. Doug’s comments, & FWIW, here are a few of my experiences & suggestions:

 

1.      Many years ago I had a customer complain that a model of monitor that 
HP supplied to the UK exceeded the 0.75mA limit. After a lot of investigation 
(including building a small measuring set with switchable IEC and other bypass 
networks) and discussion, I concluded that the monitor was OK but the customer 
must have been using a measuring set with no IEC HF “body simulation” network – 
and that resulted in his measurements being higher than the IEC limit and 
that’s why he had complained. I explained that out to him and no more 
complaints were then heard!

 

Nevertheless, do be aware of that “problem” because I later found that many of 
the cheap  combined “hipot/ leakage/touch current” test-sets on the market ( at 
least in the UK/Europe) still don’t (or at least didn’t a very few years ago) 
include an IEC-type network to filter out the HF currents – therefore they are 
VERY prone to giving very high & fluctuating readings that can provoke 
customers to complain, as per my experience above!!! (I had to use several of 
those on occasions and simply had to ignore the touch/leakage current readings 
because I knew why it was happing!)

 

2.      As has been said here, racked systems pose specific issues because of 
the multiple leakage paths which the assembler can only partially control in 
many cases due to the difficulties in removing filters on individual units, 
and, even then, how does one ensure that subsequent field-placement units are 
similarly modded before installation? (generally you can’t, unless you create 
specific part numbers for the modded units and accompanied by very specific 
replacement instructions!) 

 

3.      Isolation transformers for fully loaded racks will be both heavy and 
expensive – if you can even find space for them? Not really realistic in most 
environments, except possibly medical, unless there is an overriding reason to 
limit possible leakage currents into other associated equipment?

 

4.      Personally, with IT & Industrial electronics systems, I found it 
easier, quicker and cheaper to take advantage of the relaxed 5mA leakage limit 
afforded by specifying that an additional heavy duty grounding cable be 
installed from the rack to the building distribution system – it’s relatively 
easy to require in the installation instructions and then relatively easy to 
actually install in most well-controlled & managed industrial (and even 
office)-type buildings.

 

That gets you out of the problem of having to minutely control the overall rack 
configuration - in my experience both suppliers and end-users are prone to 
changing rack assemblies for something “better” or “new” without telling the 
engineering compliance guys. That extra cable should give a reasonable “safety 
margin” for someone to add (unbeknown to you!) additional units to the rack to 
“upgrade” / “enhance” its facilities.

 

OTOH, just make sure you stick a (preferably several!) large “High Leakage” 
/”Touch current” label on the rack near the power inlet (and possibly on the 
control /connector panels) to alert users to the situation, and explain the 
requirements in the installation & operation instructions.

 

5.      As has been noted, the possible effects on GFCI’s/RCDs  etc., will vary 
somewhat unpredictably around the World according to the distribution systems 
and the actual GFC/RCDs in use. Therefore there may well be no “fits all 
solution” and one might have to negotiate with individual local inspectors 
(etc) on what will be acceptable (&/or even actually test those on sale locally 
to try to identify ones less sensitive to nuisance tripping??) 

 

FWIW, in one “extreme” case I had to resort to a separate RCD to cover a 
particularly leaky rack subsystem which couldn’t be otherwise “fixed” as  it 
had to have multiple “military-grade mains filters” with very low frequency 
bandpass characteristics, and thus high value X/Y capacitors and leakage! 

 

My “3 pennyworth ” / “5 cents” contributions, and anyone is welcome to take 
issue – but please do consider possible “real life” situations before you fire 
the big guns!

 

John E Allen

W. London, UK

 

From: Douglas E Powell <doug...@gmail.com> 
Sent: 24 August 2022 23:22
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] High Touch Current and GFCIs

 

Brian,

 

Depending on the class of that circuit breaker, the answer is probably yes.  
See this article 
<https://code-authorities.ul.com/about/blog/understanding-ground-fault-and-leakage-current-protection/#:~:text=It%20states%20that%20a%20Class,Ground%2D%20Fault%20Circuit%2DInterrupters.>
 

 

Sometimes when dealing with high leakage current the relevant safety standard 
allows you to go to a much higher level if you provide secondary chassis 
grounding (earthing) and a warning label. Of course, this all depends on how 
the product is configured. Check for this provision in the safety standard you 
are using. 

 

This may be a case where your rack system has multiple devices, each with their 
own EMI line filter.  And the "Y" caps in all the line filters add up to a 
larger contribution of leakage current.  One option might be to remove the 
individual filters (if possible) and provide a single low-leakage EMI filter on 
the rack power inlet.  Alternatively you could entertain the idea often used on 
equipment that requires very low leakage current in the 50 uA range.  That is, 
an approved isolation transformer built into the rack power distribution.

 

-Doug

 

 

Douglas E Powell

Laporte, Colorado USA

 <https://www.linkedin.com/in/coloradocomplianceguy/> LinkedIn

 

(UTC -06:00) Mountain Time (US-MDT)

 

 

On Wed, Aug 24, 2022 at 2:27 PM Brian Kunde <bkundew...@gmail.com 
<mailto:bkundew...@gmail.com> > wrote:

If I have a rake of electrical equipment with a single power cord and a 
combined touch current exceeding 6mA, and I plug the rake into a circuit with a 
GFCI, will it trip?  

 

Thanks.

 

The Other Brian

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