Try a conductive elastomer on the DMM probes. Intent is to not scratch the surface. 

However from your description, new coating appears functionally equivalent especially if bonding mechanisms use any type of sharp edge (BeCu gasket, screw, etc)

Sent from my mobile
Please excuse brevity & grammar 

On Apr 11, 2023, at 12:45 PM, Brian Kunde <bkundew...@gmail.com> wrote:


I have been given two samples of metal plates; one plated in our current material and the other with a new plating material we want to switch to in production.  I have been tasked to compare the electrical surface conductivity.

What is the best way to do this?  How is this done in the industry?

I have tried the following methods;
1. DMM (Ohm Meter) = inconclusive results
2. Used 5 volts from a current limited power supply and measured the current = inconclusive results
3. Used our Ground Bond Tester set to 60 amps. One plate measured 3-4mΩ, the other 1-3mΩ

I measured 1 inch apart and from corner to corner. Test #3 above is the only test that showed any difference.  

BTW, I use 3/4" squares of soft braid material between the probes and surface. The probes are zeroed out between tests.  

So far, I can conclude that the new material is as good as, or slightly better than our current production plating material.  

What more can I do, within reason?

Thanks to all.
The Other Brian
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