Re metal foil wrap, aluminium might burn at LI-ion fire temperature, but copper or brass would not.

On 2024-05-31 16:42, James Pawson (U3C) wrote:

Hi folks,

We are working with a client on a small wearable device with a PS2 Li-Ion cell.

Annex M.4.3 requires a fire enclosure for the PS2 capable battery.

The plastic the client wants to use is not datasheet rated to UL 94 V-1 in the thickness they are using (testing could be performed to establish this)

We are investigating the attached construction (also ​png icon here <https://unit3compliancecouk-my.sharepoint.com/:i:/g/personal/james_unit3compliance_co_uk/EYDdhd6tpK1InDtDFOTVb4UB_KRHzF9nFOhPlI-RX7TLgA?e=QfhWw0>) and I was looking for a sanity check to see if I was missing anything.

  * Plastic case rated between HB40 and V-2 (6.3.1 for materials
    outside a fire enclosure). Mechanically robust for drop test.
  * PS2 battery with metal foil wrap (e.g. thick aluminium self
    adhesive tape with no gaps other than cable egress) meeting fire
    enclosure requirements in 6.4.8.2.2 (no material thickness specified)
  * PS2 PCB circuit relies on reduce likelihood of ignition proved by
    single fault testing
  * VW-1 rated cable

I feel like I’m missing something important…

Thoughts and comments appreciated.

All the best

James

James Pawson

Managing Director & EMC Problem Solver

*Unit 3 Compliance Ltd*

*EMC : Environmental & Vibration : Electrical Safety : CE & UKCA : Consultancy*

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/Office hours:/

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