Hi Brian,

 

Is your hi-pot tester capable of delivering the current required to do the 
hi-pot test without tripping?  Are you experiencing a breakdown or maybe the 
current setting on the tester just doesn’t go high enough, in which case you’ll 
need a higher capacity hi-pot testing in production.  I am thinking this might 
be the most likely issue.

 

Are there any conditions in the safety report for the power supply related to 
hi-pot that may be applicable?

 

Are there jumpers or provisions to disconnect EMC components (caps or surge 
suppressors) for the purpose of doing a hi-pot test?  You may need to remove a 
jumper in the power supply to do the production hi-pot test and then reinstall 
the jumper afterwards.

 

Just some random thoughts.

 

Dan

 

 

From: Brian Kunde [mailto:[email protected]] 
Sent: Monday, June 24, 2024 8:20 AM
To: [email protected]
Subject: [PSES] HiPot Testing of 3-Phase PSU Question

 

I understand that commercial products are %100 HiPot tested at the factory.  
Does this rule hold true for 3-phase industrial machinery?

 

Here is why I am asking.  I just pre-tested a German build 400-480Vac to 24Vdc 
power supply (DIN Rail Mount). It passed all the tests, except it failed the 
Phase-to-PE HiPot test at around 1000V. I tried both AC and DC voltage and 
tried connecting it from a single phase to PE and tried all phases connected 
together to PE.  I tested a second power supply of the same model and it did 
the same exact thing. So I am thinking that it is supposed to perform this way.

 

My concern is that in our factory, they will not be able to HiPot the final 
product when the power supply is installed.  

 

I assume the power supply has some kind of built in surge suppression. So how 
am I to use this PSU in my final product?

 

Thoughts and comments would be appreciated.

 

Best regards to all.

 

The Other Brian

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