Hi Colin

You'll probably find that the 2.5mm lead isn't exactly 10 tpi.  I setup
several mills with similar but slightly smaller diameter leadscrews and
came up with an input scale that included a decimal something like
5088.5 when calculation says 5080.

A good deal of speed is required to keep a wood router bit sharp.  You
don't need those speeds for metal cutting.  You might think about
offsetting the motors and using 3/1 or greater belt ratio.

Ray


On Sun, 2007-02-25 at 21:49 +0800, Colin wrote:
> Hello all, I have been progressing on retrofitting an old Tien Chien
> milling machine for mainly aluminium machining work. Observation of
> the X/Y worm drives on the mill present a diameter of 23.5mm and a
> pitch of 2.5mm (10 tpi). I believe that this gearing is designed for
> wood working, would it be suitable for milling aluminium? My
> calculations show that i am running out of torque on stepper motors,
> but may be possible if I reduce the depth of cut. Any suggestions?
> 
>  
> 
> Colin
> 
> 
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