On Thursday 29 March 2007, Dean Hedin wrote:
>Gene, I definitely agree if I could spin the bits faster I could reduce
> tear out.
>
>The only thing that I though might work (to get better rpm's with tiny
> bits) is to use one of those
>brushless DC RC airplane motors.   Some of them run up to 55-60k  rpm. 
> I think I might try this.
>
>Running a compressor to drive an air tool is not practical for me.
>
>BTW, Those tiny little router bits are too fragile.  I find a much more
>durable solution is to grind a carbide blank
>to a sharp point.  Then grind half the point away from the side. 
> Splitting the cone lengthwise, so to speak.
>I do this with the blank chucked in the lathe and a diamond wheel on a
> tool post grinder. Takes some time
>to do initially but not as long as I thought it would, plus resharpening
>takes only moments.

I just ran across some 4" tile cutting diamond blades on sale at Lowes 
last night, for 6 bucks!  So I spent last night and this afternoon making 
an arbor for them.  The intention is to stick them in a 1/2" collet in my 
micromills spndle, and make a bit holder, something like the 5C stuff, 
that I can mount on the mill's table, to hold the dull bit at a suitable 
angle for sharpening and let the mill spin this 4" wheel with the most 
gentle of touches to tune up a carbide bit.  Right now I'm doing those 
chores by hand with one of those little $15 diamond dremel disks.  It 
works, and if I pay attention, works well, but it seems this would give 
me much better control over the angles than I can get by hand with the 
dremel.

I haven't considered just using the dremel as the bit driver, again 
because the dremel's drive coupling is only slightly stiffer than damp 
noodles.

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
The hardest part of climbing the ladder of success is getting through
the crowd at the bottom.

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