I would agree to a point with what Ken has pointed out. You aren't very
consistent with []'s around your variable and absolute values. I don't
know for sure if they are required but it should improve readability if
nothing else.

Kyle

Kenneth Lerman wrote:
> It would have been easier to find this if you had flagged line 79 for us.
> 
> I believe the problem is the line (marked by ^^^^^^ in your original code)
> 
>      X-0.010+#177 Y3.0+#177     ( Back to Starting Position )
>      
> should be:
> 
>      X[-0.010+#177] Y3.0+#177     ( Back to Starting Position )
> 
> Ken
> 
> [EMAIL PROTECTED]
> Mark Kenny Products Company, LLC
> 55 Main Street       Voice: (888)ISO-SEVO (888)476-7386
> Newtown, CT 06470                    Fax: (203)426-9138         
> http://www.MarkKenny.com
> 
> 
> -----Original Message-----
> From: [EMAIL PROTECTED]
> [mailto:[EMAIL PROTECTED] Behalf Of Alan Condit
> Sent: Wednesday, April 18, 2007 1:02 AM
> To: emc-users@lists.sourceforge.net
> Subject: [Emc-users] Bad character in gcode file
> 
> 
> Hi,
> 
> I am trying to learn how to use some of the "O" words. EMC2 is  
> telling me that there is a bad character near line 79. I am about to  
> go blind trying to figure this out. Can anyone tell me what is wrong  
> with this file?
> --------
> O110 SUB (ROUTINE TO CUT Lightening Pocket in Horizontal Rib)
> #100=0.50
> #101=0.0625
> G10 L2 P3 X0.0 Y0.0            (Set the Current Location of  
> Coordinate System 3 to 0,0)
> G56                            (Select Coordinate system 3)
> O111 DO                        ( Start do/while loop )
> G01 X0.500 Y0.000+[2*#101]     ( position for start of cut )
> G41 D2                         (Turn On Cutter Radius Compensation)
> G01 X0.500 Y0.000              ( position for start of cut )
> O112 IF [#100 GT 0.25]         ( IF THERE IS AT LEAST 1/4 TO GO )
> #100= [#100-0.25]              ( set CUT 1/4" DEEPER )
> O112 ELSE
> #100=0.0                       (otherwise set CUT TO ZERO -- final  
> depth)
> O112 ENDIF
> G01 Z[#100] F25.0              ( Step down for cut )
> G01 X4.000 Y0.0 F50.0          ( Cut lower side )
> G03 X4.500 Y0.50 I0.0 J0.5     ( Cut Lower right corner )
> G01 X4.500 Y1.50               ( Cut right side )
> G03 X4.000 Y2.00 I-0.5 J0.0    ( Cut Upper right corner )
> G01 X0.500 Y2.00               ( Cut Upper side )
> G03 X0.000 Y1.50 I0.0 J-0.5    ( Cut Upper left corner )
> G01 X0.00 Y0.5                 ( Cut left side )
> G03 X0.50 Y0.0 I0.5 J0.0       ( Cut Lower left corner )
> G40                            ( Turn off cutter compensation )
> O111 WHILE [#100 GT 0]
> G00 Z2.0                        ( Step up to clear )
> G55                            (Return to Coordinate System 2)
> O110 ENDSUB
> 
> O120 SUB                       ( Subroutine to cut rib slots )
> #175=3.0
> #176=0.50
> #177=0.0625
> G10 L2 P3 X0.0 Y3.0 (Set the Current Location of Coordinate System 3  
> to 0,0)
> G56 (Select Coordinate system 3)
> O121 DO
> O122 IF [#176 GT 0]
> #176=#176-0.25
> O122 ELSE
> #176=0.0
> O122 ENDIF
> G01 Z#176 F25.0
> G01 X[#177-0.010] Y[3.0+#177] F50.0 ( Go to start of slot )
>      X[-0.010+#177] Y[1.5+#177] ( Cut down to bottom of slot )
>      X-0.010 Y1.5               ( Cut into corner )
>      X[-0.010+#177] Y[1.5+#177] ( Step back out of Corner )
>      X0.510-#177 Y1.5+#177      ( Cut to other side of slot )
>      X0.510 Y1.50               ( Cut into corner )
>      X0.510-#177 Y1.5+#177      ( Step back out of Corner )
>      X0.510 Y3.0                ( Cut back up to top )
>      X-0.010+#177 Y3.0+#177     ( Back to Starting Position )
> ^^^^^^^^^^^^^^ 
> O121 WHILE [#176 GT 0]
> G00 Z2.0
> G55                            ( Return to Coordinate System 2 )
> O120 ENDSUB
> 
> 
> G20 G92.1                      (Set up Imperial mode and clear offsets)
> G61                            ( Set exact path )
> G17 (G28 G92X0.1Y0.1Z9.295)    ( Select XY plane )
> G10 L2 P2 X9.000 Y2.000        ( Set current work origin )
> S20000 M3                      ( Set Spindle Speed and Spindle on )
> G55                            ( Set Coordinate system 2 )
> T2                             ( Select Tool 2 -- 1/8" diameter )
> 
> (Y_AXIS_GANTRY_TORSION_BOX_HORIZ)
> 
> (Cut out outside shape of Horizontal Rib)
> #100=0.500
> #120=0.0625
> O125 DO
> O126 IF [#100 GT 0.25] (IF THERE IS AT LEAST 1/4 TO GO)
> #100=[#100-0.25] (CUT 1/4" DEEPER)
> O126 ELSE
> #100=0.0 (CUT TO ZERO)
> O126 ENDIF
> G0 X0.0-#120 Y0.0-#120
> G01 Z[#100] F25.0
> G01 X[34.5+#120] Y[0.0-#120] F50.0
>      X34.5+#120 Y1.5+#120
>      X34.0+#120 Y1.5+#120
>      X34.0 Y1.5           (Cut into corner)
>      X34.0+#120 Y1.5+#120 (Step back out of Corner)
>      X34.0+#120 Y3.0+#120
>      X0.5-#120 Y3.0+#120
>      X0.5-#120 Y1.5+#120
>      X0.5 Y1.5           (Cut into corner)
>      X0.5-#120 Y1.5+#120 (Step back out of Corner)
>      X0.0-#120 Y1.5+#120
>      X0.0 Y0.0
> O125 WHILE [#100 GT 0]
> G0 Z2.0
> 
> #126=5
> #127=5.990
> O130 DO     (Cut Vertical Rib Slots)
> G01 X#127 Y3.0
> O131 CALL O120  (Still have to write this subroutine)
> #127=#127+5.50
> #126=#126-1
> G00 Z2.0
> O130 WHILE [#126 GT 0]
> 
> (INTERNAL_CUTS)
> #126=6
> #127=1.50
> O140 DO     (Cut Lightening Pockets)
> G01 X#127 Y0.0
> O141 CALL O110
> #127=#127+5.50
> #126=#126-1
> O140 WHILE [#126 GT 0]
> 
> G00 Z2.0
> M2
> --------
> Thanks,
> Alan
> ---
> 
> Alan's MachineWorks
> 1085 Tierra Ct.
> Woodburn, OR 97071
> 
> Email -- [EMAIL PROTECTED]
> www.alansmachineworks.com
> 
> 
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