> And something that would be better done, and with fewer mistakes, with
> a filter program of some sort.  If I have to write it, well, my C is a 
> little
> rusty but I think I could come up with something that works eventually.

This is basically what my emcprobe program did in EMC1:

You told it a region specified as a range in XY, a safe Z, and resolution in 
an .ini file
You then put a probe tip on to match what ever profile you wanted to machine 
with.

The utility then ran by directly talking to EMC through NML and scanned the 
surface.
It's output was a gcode file that you could then play back into EMC to 
machine the surface.

The utility could handle multiple region definitions.  For example you could 
scan one area at a fine resolution,
and another area at a course resolution.

Another tip.  I would use modeling clay to build up smooth approaches to the 
edge of the model.
I would then probe a square XY region slightly larger than the model.

I wouldn't bother trying to scan along curves in the XY plane, since 
ultimately I would
be machining with a ball mill and would end up with a scalloped surface.
You kind of want the scallops at a regular interval.  Makes it easy to final 
finish with a file.
This is pretty much how the professional CAM programs do it.

FYI,  It took several hours to probe a 4"x5" surface even at .1 grid 
resolution.
Because of this it is important to make sure the probe does'nt bind and the 
wires
to the probe are carefuly mounted out of the way, etc..

I'd like to get this utility working with EMC2.  However I can't afford the 
risk of upgrading my machine to
EMC2 right now (too many active projects in the pipeline).













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