Greetings;

Yesterday I pretty well wrecked the 2nd copy of the bottom of the floor plate 
I was tracing a couple of weeks ago, with the g2 command.  I thought I was 
tracing just under a 180 degree half circle, but it turns out that a very 
minor .001" change in the r number made it go from just reaching the 
endpoint, to a gouge a nice .010 deep notch in the part over 180, and also 
moved the midpoint diameter of the cut such that a nearly .050" change in the 
x at start-stop was required.  I was using g2, cutting from the back to front 
around the right end of a boss, or again, g2, cutting from the front around 
the left end to the rear stopping point.  I was under the impression that a 
larger r would result in a less than 180 degree arc, but it appears in the 
results that a larger r effectively starts at 180 degrees and goes up.

My intention was to cut maybe 175 degrees as the part is less critical about 
that, and esthetically pretty ugly if it went over 180 degrees and gouged the 
side.  My understanding is that a larger r will result in fewer degrees being 
traversed, but such didn't appear to be the case.  Humm, now that I think 
about that, it was a no-no overcut too as the bit was turning clockwise, so I 
should have reversed that and used a g3 move so the bit was always 
cutting 'up' against the works motion.  Is/was that my problem?

I *think* I now know how this happened, because my r number wasn't exactly 
half the y motion, but when I tried that to only 3 decimal point precision, 
it was rejected by emc because it couldn't reach the endpoint.  And more r 
moved the center locus of the cut at a much larger rate than was mentally 
apparent.  I cut a lot of air above the part working it out but didn't notice 
the y motor reversals near the ends of the arc that would have given it away 
before the bit was lowered to make the real cut due to a shop towel laying 
over it to help control flying swarf.

I think my calculations on my ti-34 didn't always jib with the bit diameter 
adjustments I was doing in my head.  Senior moment I think they call that. :)

Now, I know emc has 'tool'.tbl file, and that one can somehow change the D 
word in that command to switch it from the left side of the bit to the right, 
but it doesn't seem to elaborate how well this works when cutting arcs where 
the back of the bit gradually becomes the front of the bit, and vice-versa.

Is there a better tutorial than the users manual on how to best use this tool 
comp feature, or am I just not getting it?  It seems to me that with the bit 
diameter being properly compensated for, I ought to be able to just mike the 
old part and plug in the results without all this experimentation.

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
The temperature of the aqueous content of an unremittingly ogled
culinary vessel will not achieve 100 degrees on the Celsius scale.

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