On Tuesday 31 July 2007, Thomas Fritz wrote:
[...]
>> Is there a FOSS .dxf to semi usable .ngc convertor utility around?
>
>There's Gcam [http://gcam.js.cx/index.php/Main_Page], which I have tried
>and think it could become very good.  It uses it's own file format, but
>I think it would be relative easy to make a dxf->gcam conversion
>script.  Gcam outputs proper arcs/circles, has a voxel preview of your
>work, a 3d/2d view of your toolpath, and lets you work in terms of
>pocket/extrusion boundaries and drill holes.  There are some (IMHO)
>slightly awkward constraints on how you can create geometry, but it's
>still a very good diamond in the rough.
>
I've downloaded that, but its late here.

>Since you guys seem interested in the whole approach, here's the way
>I've gone about it:
>
>Starting with Qcad, I make my drawing, either starting with a picture to
>trace, my handwritten sketches, or I simply play with the geometry to
>get it right.  I make use of mulitple layers for diffent parts,
>different heights, or even 'scratchpad' layers for tracing and working
>things out (I'm influenced by my earlier experience with hand drafting).
>
>Once I've broken down my part into stages, I create toolpaths on
>separate layers.  One of the main reasons I finally paid for Qcad was
>the new polyline feature they added - creating polylines from existing
>chains of arcs and lines.  (Sadly, this did not work properly when I
>first tried it.  I immediately filed a complaint with ribbonsoft...and
>less than a day later, they had it working properly, with an update
>available for download.  Yahoo!)

I'd say!

>I make parallel offsets of my part outlines, using the polylines.  It's
>not perfect yet, and I've been trying to figure out how to make a
>repeatable error so I can show ribbonsoft - but usually, it works fine.
>
>Qcad is mouse-centric, with the ctrl, shift, and alt keys allowing rapid
>scroll/pan/zooming with the mouse wheel - and all functions are
>traversed using the menu on the left, and right click backs out of any
>function.
>
>After creating toolpaths, I save, I pop over to CAMexpert, open the
>file, and export.  Since the sorting and optimization in CE needs work,
>unless I'm doing simple stuff I usually plan everything - I make all my
>toolpaths continuous chains, using a "rapid" layer with lines for G0
>moves.  You can manually choose your toolpath, where I pick the starting
>point....once it's chosen, I hide the "rapid" layer, and now all my
>rapid moves really are so.
>
>Lately I've discovered the "useful-subroutines.ngc" with EMC, and have
>been using O100 functions, using Qcad as reference while I hand-write
>the gcode file.  Many thanks to Chris Radek!

Yes, I used that several times including just this past week, its a huge time 
& labor saver.

>As far as using tool-comp, it shouldn't be too hard with Qcad/CE - you
>just have to draw it, and then edit the gcode file to put the cutter
>comp codes in the right places.
>
>Second-to-last, I keep a version of EMC compiled on my desktop for
>--simulation-only, to preview my codes (Many thanks to all you guys :)
>I've been looking at gdepth [http://axis.unpy.net/01169521961], but
>haven't tried it yet.
>
Thanks for the mini-tutorial. :-)
>
>
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-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My mother is a fish.
- William Faulkner

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