Gene wrote...
<<<<<<<<Yes, I never did get Axis A to work in the simulator last week when I 
was 
trying to help Ian Wright.  But it seemed as if the displayed position was 
some random value about 3 digits to the right of the decimal point. Invisible 
motion, and following errors were all I could get out of it.>>>>>>>

My A axis seems to work OK - I can run my script (as far as it goes so far) and 
the displayed position and the apparent position of the work appear to be 
right. There is one thing which really bugs me though and that is that neither 
the A or the Z will home or touch off to zero - always stick at some other 
value which doesn't seem to be random but which I also can't rationalise from 
any of the files I've looked at. The only way I can get the axes to display 
zeros before I run the script is to do a G92 in the MDI....

If its of any use to you Gene, here is my ini file for the 4 axes. I haven't 
got the home switches programmed in yet as I got my brain in a mess trying to 
sort them out when I first set this up.  Now I need to go and get my brain out 
of the mess of do....while loops its stuck in in this d*mn script - I WILL get 
it right (6 days and counting....)!


###############################################################################
# General section 
###############################################################################
[EMC]

#- Version of this INI file
VERSION =               $Revision: 1.7.2.3 $

#+ Name of machine, for use with display, etc.
MACHINE =               EMC-HAL-STEP-XYZA-MM

#- Name of NML file to use, default is configs/common/emc.nml
NML_FILE =              emc.nml

#+ Debug level, 0 means no messages. See src/emc/nml_int/emcglb.h for others
DEBUG = 0
# DEBUG =               0x00000007
# DEBUG =               0x7FFFFFFF

###############################################################################
# Sections for display options 
###############################################################################
[DISPLAY]

#+ Name of display program, e.g., xemc
DISPLAY =              axis
# DISPLAY =              usrmot
# DISPLAY =              mini
# DISPLAY =             tkemc
# Cycle time, in seconds, that display will sleep between polls
CYCLE_TIME =            0.100

#- Path to help file
HELP_FILE =             doc/help.txt

#- Initial display setting for position, RELATIVE or MACHINE
POSITION_OFFSET =       RELATIVE

#- Initial display setting for position, COMMANDED or ACTUAL
POSITION_FEEDBACK =     ACTUAL

#+ Highest value that will be allowed for feed override, 1.0 = 100%
MAX_FEED_OVERRIDE =     9.0

#- Prefix to be used
PROGRAM_PREFIX = /home/ian/emc2/nc_files

#- Introductory graphic
INTRO_GRAPHIC =         emc2.gif
INTRO_TIME =            3


###############################################################################
# Task controller section 
###############################################################################
[TASK]

#- Name of task controller program, e.g., bridgeporttask
TASK =                  milltask
# TASK =                minimilltask

#- Cycle time, in seconds, that task controller will sleep between polls
CYCLE_TIME =            0.007

###############################################################################
# Part program interpreter section 
###############################################################################
[RS274NGC]

#- File containing interpreter variables
PARAMETER_FILE =        stepper.var

###############################################################################
# Motion control section 
###############################################################################
[EMCMOT]

#- Name of the motion controller to use (only one exists for nontrivkins)
EMCMOT =              motmod

#- Key for real OS shared memory, e.g., for simulated motion
SHMEM_KEY =             111

#- Timeout for comm to emcmot, in seconds
COMM_TIMEOUT =          1.0

#- Interval between tries to emcmot, in seconds
COMM_WAIT =             0.010

#+ Base task period, in nanosecs - this is the fastest thread in the machine
BASE_PERIOD =                40000
#- Servo task period, in nanosecs - will be rounded to an int multiple of 
BASE_PERIOD
SERVO_PERIOD =               1000000
#- Trajectory Planner task period, in nanosecs - will be rounded to an
#   integer multiple of SERVO_PERIOD
TRAJ_PERIOD =                5000000

###############################################################################
# Hardware Abstraction Layer section
###############################################################################
[HAL]

# The run script first uses halcmd to execute any HALFILE
# files, and then to execute any individual HALCMD commands.
#

# list of hal config files to run through halcmd
#+ files are executed in the order in which they appear
HALFILE =                    stepper_xyza.hal
#HALFILE =                    xylotex_pinout.hal
HALFILE =                    standard_pinout.hal

#- list of halcmd commands to execute
# commands are executed in the order in which they appear
#HALCMD =                    save neta

###############################################################################
# Trajectory planner section
###############################################################################
[TRAJ]
#+ machine specific settings
STEPGEN_MAXACCEL =              396.0
AXES =                  4
# COORDINATES =         X Y Z R P W
COORDINATES =           X Y Z A
HOME =                  0 0 0 0
LINEAR_UNITS =          metric
ANGULAR_UNITS =         degree
CYCLE_TIME =            0.007
DEFAULT_VELOCITY =      3
DEFAULT_ANGULAR_VELOCITY =     20
MAX_VELOCITY =          5
MAX_ANGULAR_VELOCITY =          20.5
DEFAULT_ACCELERATION =  3
MAX_ACCELERATION =      4

###############################################################################
# Axes sections
###############################################################################

#+ First axis
[AXIS_0]

TYPE =                          LINEAR
HOME =                          0
MAX_VELOCITY =                  5
# NOTE:  the step generator module applies its own limits to
# acceleration and velocity.  We have discovered that it needs
# to have a little "headroom" over the accel by the trajectory
# planner, otherwise it can fall slightly behind during accel
# and later overshoot as it catches up.  In the long term we
# hope to come up with a clean fix for this problem.  In the
# meantime, please set STEPGEN_MAXACCEL below to a few percent
# higher than the regular acceleration limit 
MAX_ACCELERATION =              3
STEPGEN_MAXVEL =                10
STEPGEN_MAXACCEL =              5
BACKLASH = 0.000
INPUT_SCALE =                   400
OUTPUT_SCALE = 1.000
MIN_LIMIT =                     -200.00
MAX_LIMIT =                     120.0
FERROR = 0.80
MIN_FERROR = 0.10
HOME_OFFSET =                    0
HOME_SEARCH_VEL =                0
HOME_LATCH_VEL =                 0
HOME_USE_INDEX =                 NO
HOME_IGNORE_LIMITS =             NO

#+ Second axis
[AXIS_1]

TYPE =                          LINEAR
HOME =                          0.000
MAX_VELOCITY =                  2.5
MAX_ACCELERATION =              2
STEPGEN_MAXVEL =                3.20
STEPGEN_MAXACCEL =              2
BACKLASH = 0.000
INPUT_SCALE =                   -400
OUTPUT_SCALE = 1.000
MIN_LIMIT =                     -20.0
MAX_LIMIT =                     90.0
FERROR = 1
MIN_FERROR = 0.2
HOME_OFFSET =                    0.0
HOME_SEARCH_VEL =                0
HOME_LATCH_VEL =                 0
HOME_USE_INDEX =                 NO
HOME_IGNORE_LIMITS =             NO

#+ Third axis
[AXIS_2]

TYPE =                          LINEAR
HOME =                          0
MAX_VELOCITY =                  3
MAX_ACCELERATION =              2
STEPGEN_MAXVEL =                5
STEPGEN_MAXACCEL =              5
BACKLASH = 0.000
INPUT_SCALE =                   -400
OUTPUT_SCALE = 1.000
MIN_LIMIT =                     -90.0
MAX_LIMIT =                     90.0
FERROR = 0.700
MIN_FERROR = 0.20
HOME_OFFSET =                    0.0
HOME_SEARCH_VEL =                0
HOME_LATCH_VEL =                 0
HOME_USE_INDEX =                 NO
HOME_IGNORE_LIMITS =             NO

#+ Fourth axis
[AXIS_3]

TYPE =                          ANGULAR
HOME =                          0.0
MAX_VELOCITY =                  8.0
MAX_ACCELERATION =              8.0
STEPGEN_MAXVEL =                20.5
STEPGEN_MAXACCEL =              39.0
BACKLASH = 0.000
INPUT_SCALE =                   50
OUTPUT_SCALE = 1.000
MIN_LIMIT =                     -360000.0
MAX_LIMIT =                     360000.0
FERROR = 5.0
MIN_FERROR = 1.0
HOME_OFFSET =                    0.0
HOME_SEARCH_VEL =                0.0
HOME_LATCH_VEL =                 0.0
HOME_USE_INDEX =                 NO
HOME_IGNORE_LIMITS =             NO


###############################################################################
# section for main IO controller parameters 
###############################################################################
[EMCIO]

#- Name of IO controller program, e.g., io
EMCIO =                 io

#- cycle time, in seconds
CYCLE_TIME =            0.080

#- tool table file
TOOL_TABLE =            stepper.tbl

-- 
Best wishes,

Ian
____________
Ian W. Wright
Sheffield  UK

"The difference between theory and practice is much smaller in theory than in 
practice..."


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