I think I'm Close

Wells Index 700 mill   "old bandit control" 1978 vintage( DIY io board)
nema 42 stepper motors 1.8deg 
3 Gecko 212 running 7Amp wired half winding 10x microstep
running from mother board parallel port
45 volt power supply

200 * 2.5/1 pulley ratio 5 tpi ballscrews = 2500 * 10 microstep = 25000 
INPUT_SCALE 

Dell 566 celron pc
Latency of 22000 
using DIRHOLD=2 
latency  +  4.5us gecko hold time
22000   +    6000  =    28000  BASE_PERIOD 

1e9 /  28000 =  35714  /  2 = 17857 / 25000 = .714 ips or 42 ipm





1.When I rapid my Z axis (the only one i've tested) It runs but sometimes the 
stepper motor does not start and just growls could this be max accell? 
 Would I be better off using full winding and cutting my amperage down? motors 
and power supply came with the machine, factory
Old sigma motors with no specs and cant seem to come up with them, I have one 
dana motor on the Y axis that has a 7.5 amp rating
 MAX_ACCELERATION =      20.0

2.I would like to tap using floating tap holders but when I reverse the spindle 
the signal changes so fast that the motor relay doesn't have time to drop out 
be it interlock or something is there SPINDLE_ON_WAIT ? like the older emc or a 
better way to do this?

3.Does anyone have advise on using the 5x microstep verses 10x to up my IPM.



 here is part of my .ini 
Thanks 
# Third axis
[AXIS_2]

TYPE =                          LINEAR
HOME =                          0.0
STEPGEN_DIRHOLD =               2
MAX_VELOCITY =                  .65
MAX_ACCELERATION =              20.0
STEPGEN_MAXVEL = 1.4
STEPGEN_MAXACCEL = 21.0
BACKLASH = 0.000
INPUT_SCALE =                   25000   
OUTPUT_SCALE = 1.000
MIN_LIMIT =                    -7.0
MAX_LIMIT =                     1.0
FERROR = 0.050
MIN_FERROR = 0.010
HOME_OFFSET =                    0.0
HOME_SEARCH_VEL =                0.0
HOME_LATCH_VEL =                 0.0
HOME_USE_INDEX =                 NO
HOME_IGNORE_LIMITS =             NO

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