Alan Condit wrote:
> Hi all,
> 
> I am trying to figure out Cutter radius compensation.  And everything  
> I try seems to be wrong.  The example in the manual even reports  
> "Concave corner with cutter radius comp". I have written a short  
> program to cut the outline of a gate handle and it reports Cutter  
> gouging with cutter radius.  Can someone take a look at it and tell  
> me what I am doing wrong.  T4 is a 1/4" cutter.
> 
> (GateHandle)
> G17 G20
> G00Z3.0
> T4 M06
> G01 G40 X0.0 Y-0.8 F50.0
> G01 G41 D4 X0.0 Y-0.4 (COMP LEAD IN)
> G01 X0.0 Y0.0 F50.0 (real start of part)
> Z2.5
> G01Z2.25F25.0
What line does it croak on?  Just for a different perspective, 
here's something I wrote years ago.  I have used this as my own 
reference example whenever I need to figure it out again.

http://www.timgoldstein.com/cad_cam/diacomp.htm

When in doubt, I would put a ballpoint pen in the spindle and a 
sheet of paper on the vise, and run the program, first with a 
zero-diameter tool, and then again with the correct tool 
diameter in the tool table.  You will note that the lead-in and 
lead-out points were chosen so if the part extended that far it 
would have gouged the corner a little.  This is to prevent EMC 
from complaining about the radius of the inside corners.

I see your program uses the I,J form of arc specification, and 
only 3 fractional digits of precision.  That can cause errors 
even without the radius comp turned on.  I always use the R form 
for arcs, because there can be no roundoff error that makes the 
starting and ending radius appear different.  The I,J form 
over-constrains the arc, and any roundoff error makes in 
impossible to create any circular arc that meets the specified 
coordinates.

Jon

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