> I would only add I gain at the end of tuning to keep static errors and errors 
> at low speeds to minimum. Enabling I gain early in tuning will only mask the 
> effects of the FF1 and FF2 tuning

OK, I will do some more tuning with only P-gain and try to get the FF1 
and FF2 gains right.

> 1. Is it possible that you are running into current limits of your HBridge?
>     (ours have little red LEDS the indicate current limit), sometimes you can
>     hear the current limit in the motor if the mechanical noise lets you

I don't think there are indicators for that on the pico drive. I will 
check if the current limit can be set higher.

> 2. Are you running out of headroom (in other words what PWM values are
>     supplied when you have the large errors) I would have at least 20% of
>     headroom available.

The DAC is not maxing out during the cruise-phase. The motor will turn 
around 2400 rpm at DAC=9.7 and the rapid move was around 8-8.5 on the 
DAC. I don't really need that fast rapids so could go a bit lower.
The DAC signal looks trapezoidal during a move, but I guess the motor 
current peaks at accel/decel ?

> 3. What sample frequency are you using? with torque mode and straight PWM amps
>     you will need a high sample rate than used with velocity mode servos. A
>     a higher sample rate will allow higher P gains with these amps, improving
>     performance.

This is the standard 1 ms servo-thread. I could try decreasing that a 
bit. Will EMC2 report about real-time delays if I reduce the servo 
period too much?


Anders

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