Kirk Wallace wrote:
>
> If I were to do this, I would think about "What would I do if I were
> routing this out by hand?". I have had little wood routing experience,
> but it seems to me that there are issues with wood and shallow or slow
> cuts. Also when coming up to corners, wood can tend tend to split down
> the grain and you can knock the corners off. This can be avoided by
> knowing which way to approach the corner, with either a climb cut or
> standard(?) cut and looking for the run of the grain. I don't know the
> best procedure, so you may have to just try a test piece. I would tend
> to start by cutting all the path centers with as much depth as you can
> get without splitting corners too much, then cut the sides but leave
> enough depth and side so you can finish cut depth and sides with a final
> pass. For the final pass you need to leave enough material and cut with
> enough feed so that the cutter will actually cut and not ride over the
> wood. On the other hand I have seen plenty of router cuts that were cut
> in one pass. Hopefully the wood guru's here will chime in.
>
> You might want to do a search on "wood routing" on YouTube to see some
> examples.
>
>   
Thanks Kirk, Steve and John for your replies so far. I will certainly
take note of Johns comment about finishing cuts and add the option to
specify a final finish cut depth (and width?) to my program. Indeed that
was what I unconsciously did yesterday when testing the stiffness of my
setup by cutting a perspex disc manually. Next stage is to tune the
steppers to eliminate as much backlash as I can.

I do not intend to mill patterns only on wood although re-reading my
post I can see I gave that impression. Certainly most work will be in
mostly hard dense woods  (thats what ornamental turners seem to like as
they hold the detail). However I also intend to mill patterns in 
plastic and aluminum. I can envisage cutting a pattern into an aluminum
or plastic ring which is then itself inset into the top of a wooden bowl
(I can envisage it but can I make it!) So any comments about how to cut
metals and plastics would be equally important to me.
Thanks
Alan

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