Tom,

> Even though my motor is rated at 1.25 hp, I don't think it has enough
> torque to
> qualify for wood routing using a bit larger than 1/4" or so assuming direct
> drive.


So that means for me, this would be a perfect candidate.  I do not use bits
larger than 1/4  except for prepping the sacraficial base board.

My gantry wood router is not rigid enough to achive high cutting speeds
(>200 ipm) to cut MDF/wood with the proper chip rates and a higher speed
router.  The result for me is I generate too much fine dust. I did some
tests running at high cutting speeds (160ipm) and the mdf chips were a
noticable chip and very little fine dust was created.

 If I can slow down the spindle to say 8-12,000 then I can get the right
ratio of chip load versus lateral speed (90-120 ipm) which my gantry can
handle and not generate the super fine dust.

Heck, with speed controls, I can probably then use if for cutting plastics
and perhaps shallow custs into aluminum.

Too bad I don't live closer to Kansas......

Hope you and Kurt continue to pursue this thread further.

Brian
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