Hobbing is easy if you can measure the gear in some way easily, I use
the OD as my size reference and infeed re run to size, the nice thing
about a hobbing machine (well the one here anyway) is you can go back
to the start and still be in gear and run again. As for the use of an
endmill to create the form we had a user in IRC who posted a picture
of his day job doing just that but on a very large scale, I use a
slitting saw to do escape wheels for clocks so is an interesting
exercise in roughing out then following the form. A form tool is
easiest for plain gears but then you are limited to tooth number
ranges as JMK mentioned.

If you make a generic cgode involute program I would be interested seeing it.

Dave Caroline

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