Hey guys,

This is purely a machining question.

I'm currently retrofitting the lead screws on my home built cnc router  
with ACME thread screws. Yes, I run EMC2. The screws are about 3 feet  
long by 3/8 in and need to be turned a bit at either end to fit the  
stepper motor coupling and bearing (at the other end).

I have a Craftsman professional lathe (much like an Atlas) in decent  
shape. After turning both ends to size, I discovered the screw became  
warped (about 37 thousandths, a noticeable amount). I don't think the  
screw was warped before, although I'm not 100% sure. That leaves me  
and the way I held the screw in the lathe (I think).

I held the screw by wrapping some copper around the threads and  
clamping that portion in the chuck, leaving the remainder of the screw  
sticking out the left side of the lathe. The screw wobbled a bit but  
nothing that looked too bad, at least to me. Could this have warped  
the screw?

More importantly, how should the screw be held in the lathe to prevent  
warping or other damage during machining? Thanks!


-Rich





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