Hey there Aram, I built my own router. I work as an industrial designer
& build heavy equipment for steel mills and the like. Designing and
building my own machine was a natural fit. My router is 20 x 10 [ft]
and has ~30" of Z travel [which will soon be more like 50"]

I've not yet built the B/C axis head as that is still in the design stage.
I've been operating the machine for two years as a standard 3 axis 
router. My current spindle is an Ekstrom 2.2kw unit. When I move
to the 5 axis setup I'll be swapping that out for a 3.7 or 5.5kw
ATC spindle.  I'd originally planned to build my own spindle, however
the nesc gearing to make the B/C head work was ~$6000usd so..
decided to go to a cartridge type spindle instead.

I have my own casting setup and plan to rough
cast the 5 axis head and get it machined locally [friend of mine
does all my precision machining]

Currently I'm running MCG33004 servo motors but this is going to
be upgraded to Fanuc Yellow Cap's [850oz-in cont. torque] which will
give me a good bit more speed [accel]. There are plans to also upgrade
from my current rack/pinion drive system to a C3 ballscrew setup
at the same time. [Ya.. 20ft long ballscrews aren't cheap :) ]

Best

J. Johnson

> Hi
> I am interesting in your router. Did you build that router by 
> yourself or
> retrofiring existing one. What king head A and B axis do you use.
> can you send me link from internet that describe your A and B axis?
> How big spindle motor do you use?
> 
> Thanks
> aram
> 
> 
> > I'm a new user when it comes to Linux and am interested in 
> moving from
> > Mach3. However not being a programer of any depth, I'm a little 
> leary of
> > taking a working machine and trying to convert it to linux and 
> possibly> ending up w/ a machine that isn't working. My main 
> reason for moving to
> > Linux is to install a 5 axis [Spindle mounted to a B/C axis] 
> system on my
> > router. Because of my encoder count numbers, my machine would be 
> best> served by some form of an independant Motion board [Mesa or 
> some other].
> >
> > To start w/, does anyone have some good links to help a new user 
> better> understand the Linux language [writing a HAL file & 
> compiling etc] that a
> > person could read to increase knowledge etc. I'd be interested 
> in buying
> > books even, but rather than just pointing and shooting, thought 
> I'd as
> > which would be recommended first.
> >
> > Btw does DSCMP/IP now have an interface to enable connection to 
> EMC2? Is
> > there a general concensis as to which of the add-on motion 
> control modules
> > is the best option for EMC while using step & Dir for servo 
> control? I'm
> > currently using Granite Devices servo cards and would prefer to 
> stay w/
> > them if possible.
> >
> > Thanks in advance...
> >
> > J. Johnson
> >
> >
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