>>> One thing you could try is the way I have just made a 
set of
 >>> > toothed belt pulleys for my new little gantry mill. I 
used
 >>> > 'Polymorph' (Jett Sett) and the way I did it was ...

 >>I confess I don't really understand this thread. Are you 
making
 >>especially big pulleys where cost is a problem? For the 
usual sizes
 >>(30 teeth or so) that only cost ?7 or so, I can't see the 
point.

Andy,

One of the main reasons I did it this way was that I wanted 
24 tooth pulleys which aren't part of the standard range 
here. The other reason was that I already had the Polymorph 
and didn't have a spare 95UKP for the set....

Ian

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