On Friday 20 November 2009, Ian W. Wright wrote:
>Gene,
>
>Can't imagine why you'd want to stand in an inch of water to
>soften brass ;-}

The cartridge case, not me obviously. ;)

>You answered your own question really - just get it hot and
>leave it - it will be soft. Better still, use copper.

No copper available at that gittin place.  But, next time I go to the old 
transmitter, I recall there are some failed thermometers as it monitored the 
water temps with dial thermometers with remote bulbs, that capillary tube 
would make a decent piece of raw material.  And it is copper.

>Now, needle valves - think laterally - where are they used -
>carburettors.... 

True, but in small engines you have to find one 20-40 years old now since the 
EPA got into the regulating business, they are all fixed jets now, and 
usually too damned lean, and plugged up tight by corrosion after sitting dry 
for the winter so they get to sell you a new $50 one come spring.  But its a 
thought I'll keep in mind.

>do you have an old carburettor hanging
>about or, better still, an old model aero engine which will
>have a needle valve in a bit of brass tube for a carburettor
>- strip it out and mount it crosswise in your bigger brass
>tube and you have a ready made atomiser..

I don't believe we need that fine an atomizer, that is how we would load the 
breathing air up.  I think the idea here seems to be the injection directly 
into the center of the air stream, of a small amount that eventually becomes 
a big enough droplet hanging off the end of the tube so that it gets carried 
away in larger droplets that are ballisticly delivered to the work/mill 
interface, about a 1.25" distance with the way I have it mounted..  So the 
work stays wet, without a lot of it hanging in the air.  Air pressures are in 
the 15-50 psi range, just enough to blow most of the chips away when they are 
sticky with the oil.  The air jet is formed by the clearance between the OD 
of the 1/16" tube, and a 5/64" hole the tube is projecting through, by about 
1/16".  The small tubes end then is in the center of this air stream and is 
apparently subjected to a slight siphoning vacuum although I haven't tried to 
measure it.  In any event, the oil reservoir has the same pressure in it as 
the air flows through it, functioning as a filter of sorts, and the oil exits 
its screw-on bowl via the drain fitting on the bottom.  Heavy duty flow 
restriction required else it will dump the bowls contents onto the mill and 
workpiece in a second or so after air pressure is applied.  Un-screw the bowl 
to add oil.  So far the hose barb has slipped in the hose as the bowl is 
rotated, but I suspect I'll have to find some mini-clamps to keep it from 
blowing off under pressure eventually.

Thanks Ian.

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
The NRA is offering FREE Associate memberships to anyone who wants them.
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knowledge, n.:
        Things you believe.

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