I've spent quite a few days in a Chrysler transmission plant servicing 
CNC machines and as I recall every machine I worked on used regular 
flood coolant,  although some of them may have had high pressure systems 
- still flood coolant.   Some of the machines were cutting steel, but 
many where cutting the transmission case and case components which are 
primarily aluminum.

Dave

Gene Heskett wrote:
> On Saturday 21 November 2009, Jeshua Lacock wrote:
>   
>> On Nov 21, 2009, at 9:55 AM, Gene Heskett wrote:
>>     
>>>> My first attempt was in olivine sand, and I had about 1/2 inch layer
>>>> of black quartz fused around the casting!
>>>>         
>>> I'll bet that was NOT fun to remove without damaging the casting too
>>> much. :(
>>>       
>> Lets just say I wrote that one off as an experiment.
>>
>> ;)
>>
>>     
> :P
>
>   
>>> In graphite I'd think the cooling would be pretty slow, but the
>>> finish should
>>> show the machining marks in the graphite I'd think.  With thought &
>>> carefull
>>> design, that mold should be re-usable several times too.
>>>       
>> You got it!
>>
>> One of the main reasons I have been building a CNC machine is for
>> making patterns and molds...
>>     
>
> Which generally, means a larger machine, but it can work in easier to cut 
> materials too.  I wish I had the time and space to build a gantry with a 2x4 
> foot vacuum bed & at least a foot of z, two A's and whatever the ability to 
> swing it in both directions, the Z axis motions would be called.  I hate 
> hogging out the thumb holes in a gun stock by hand.  First time, its fun. 
> 2nd, a chore, 3rd and beyond tend to qualify for the PIMA description. ;)
>
> I'm contemplating a 4th pass since the 3rd one turned out to have been tried 
> on an explosive piece of fawncy Maple.  It was cooked, but it was far from 
> dry & took several ounces of superglue to keep in in one piece, and has now 
> had another decade for the other half of that plank to stabilize.  The gun 
> its holding, a TC Black Diamond 50 cal, has decided to shoot very well since 
> I pitched the 209 primer carrying breech plug and put a #11 nipple in it.  
> The 209's fire come hell or even high water, but are way too brutal and lift 
> the rammed bullet clear of the packed powder before the powder can get a 
> decent explosion going, and that lack of a solidly rammed load can make a 
> decent gun shoot a shotgun pattern at shotgun ranges.  With the #11 musket 
> cap, its doing 2" to 3" groups at 50 yards, not great but will put venison in 
> the freezer, and 3 feet smaller then the same load being lit by a 209 primer.
>
> I made a #11 carrying breech plug for my other coal burner, a TC Omega 50 cal 
> with the factory thumb hole stock, but the firing pin is so well centered it 
> goes right down the middle of the nipple, putting a very nice dent in the 
> cap, but with nothing under the middle of the cap for an anvil, it doesn't 
> fire.  I hit the first one about 6 times without cracking it off.  Gave up.  
> With the 209's lighting it, it is not reliably on the paper at 50 yards.  I 
> hear they are making a puny powered 209 these days, but none of them seem to 
> have filtered down to the gittin places of unwashed shooters of charcoal 
> burners yet.
>  
> Centerfire season opens here on Monday if you can't tell.  I think I have a 
> place to sit & let the dust settle on my eyeballs, till something wanders by. 
>  
> If I can keep my diabetic feet warm that is. :(
>
> Humm, not much left on topic in this here thread. ;)
>
>   
>> Best,
>>
>> Jeshua Lacock
>> Founder/Programmer
>> 3DTOPO Incorporated
>> <http://3DTOPO.com>
>> Phone: 208.462.4171
>>
>>     
>
>   


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