On Thu, 11 Mar 2010 06:33:36 -0600, you wrote:

>
>I don't remember the details but remember a size 34 stepper on the bench
>here running somewhat above 3k rpm.  It required low accel but you could
>control it getting up to speed.  Motor inertia made it really difficult
>to slow down while maintaining position -- impossible to do any useful
>work with it.  The torque curve on steppers drops off  quickly as you
>turn them faster.  Position feedback doesn't help much.

A stepper running on a bench driving no load is not a particularly
representative test. Without any load they are very difficult to control
accurately. As you say they will go fast - I've run them at 5k rpm on
the bench to test breakout board opto speed.

He's a post from Mariss (geckodrive)

>Back when I was younger and more foolish, I once ran a step motor to 127,000 
>RPM. It was a NEMA-23 Portescap Disk Stepper; the rotor was a ceramic magnet 
>disc with cantilevered coils, kind of like a disk type servomotor.
>
>The motor exploded on the test bench at 127,400 RPM but luckily the motor case 
>contained the debris, the rotor being reduced to ceramic sand.
>
>A little bit of calculation (2" diameter rotor disk, 127,000 RPM) gave a 
>tangential velocity of 1,100 feet per second at the circumference. 1,100 fps 
>is an interesting number, it is the speed of sound at sea level.
>
>I have liked to think I took a step motor supersonic and shock waves destroyed 
>the motor. More likely it was centripetal forces but it's fun to think Mach1 
>(not Mach3) effects did it in.
>
>Mariss

My router on testing will rapid 8m/min reliably and accurately, the
triple stack Nema 23 steppers are direct driving 4mm pitch ballscrews,
so I reckon that's 2000 rpm. That's on 75V at 2.5A. To be fair though, I
don't run that fast normally, I've set rapids to 6m/min, kinder on the
machine, it doesn't try and jump around the floor at those speeds  :)

At 37.5V 2.5A it will only do 4.2m/min or so before it becomes
unreliable.

Steve Blackmore
--

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