On 5 May 2010 19:49, Leonardo Marsaglia <leonardomarsagli...@gmail.com> wrote:

> I understand the most of your idea and it seems to be good, but i don't have
> clear if i should use the spindle in rpm mode, or as rotary axis in degree
> mode... because my first idea was to use 2 axis ... one rotary and the
> second linear, like a normal mill.

This is partly because I am not clear what your machine is, or what it is for.

Initially I thought it was a lathe which you were using to machine
camshafts, and you wanted to add a cam-lobe roughing stage to the
process.

Now I am getting the feeling that it is a dedicated cam-milling machine.

If it is a cam-milling machine and there is no need for lathe-type
spindle speeds then you might as well convert it to a 2-axis milling
machine, with a servo-controlled spindle driven through reduction
gearing of some sort. A harmonic drive would probably be perfect.

Please bear in mind that I am no expert on machine tools or on EMC2, I
am just thinking aloud and that my advice might be worth even less
than you are paying for it.

> Another question would be... how can i generate my profiles with that
> component, an idea that comes to my mind to apply the offsets would be using
> a gauge to measure the original lobe and then transpose those points as
> offsets to the different positions of the lobe.

Firstly there is a great deal of confusion here, as you are making
cams, and the software that produces G-code is normally called CAM
software. So software to design cams would be "cam CAM"....

I had actually assumed that you already had some sort of cam CAM for
designing the profiles. However, once you have a working machine it
would be very simple to use it to probe and measure all your existing
master cams, even putting the data automatically into text files for
you. (EMC has a way to do that)

> And what do you think about milling the cams with a rotary axis and a X
> axis, like normal mill? that would be simpler since i can generate the
> profile with any cam software.

It rather depends on if you mean cam software or CAM software :-). The
former will tend to give you a table of angles against cam height,
whereas the latter will tend to give you a G-code program.

The two are effectively interchangeable with a bit of postprocessing.

If you have a table of angles and heights then the HAL module I
suggested would be easiest (but do bear in mind that it is entirely
imaginary and was based on the idea of making a lathe into a
cam-profiler). In the case of the latter then you definitely want to
be thinking in terms of a servo-controlled spindle that moves in
accordance to C-words in G-code.


-- 
atp

------------------------------------------------------------------------------
_______________________________________________
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users

Reply via email to